Solution Description
CITICIC is the casting & forging center in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so forth. We can pour 350t liquid steel 1 time and yields more than two hundred,000t of large good quality liquid steel and can make the substantial quality steel of far more than 260 metal grades such as carbon steel, structural alloy steel and the structural metal, refractory steel and stainless metal of unique prerequisite. The greatest weight of casting, gray casting, graphite forged iron and non-ferrous casting is 200t, 30t, 20t and 205t individually.
Characteristics:
Module Variety: ten Module to 70 Module.
Diameter: Min 800mm to16000 mm.
Fat: Max 120 MT one piece.
3 diverse types: Fabricated metal – solid ring – rolled plate
Requirements / Certificates: • UNI EN ISO • AWS • ASTM • ASME • DIN
Rewards:
– Goods with Customers’ Types
– Strong Machining & Heat Remedy Talents
– Stringent High quality Manage
– Prompt Shipping and delivery
– Expertise in Cooperation with CZPT five hundred Companies
Method:
Forging / Casting
Normalizing & Tempering-Proof Machining
Quenching & Tempering
End Machining (Teeth Grinding)
We can provide you in different procedure circumstances solutions for Numerous Finish Markets and Purposes
–Mining
–Metallurgy
–Electrical power Era
–Sugar
–Cement Plant
–Port Machinery
–Oil and organic
–Papermaking
–OEM equipment scenario
–Basic Industrial
Requirements Of Gear:
| No. |
Item |
Description |
|
one |
Diameter |
≤15m |
|
two |
Module |
≤45 |
|
three |
Materials |
Cast Alloy Metal, Solid Carbon Steel, Forged Alloy Metal, Cast Carbon Steel |
|
4 |
Framework From |
Built-in, Fifty percent to 50 percent, Four Items and Far more Parts |
|
five |
Warmth Treatment |
Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering |
|
six |
Tooth Type |
Annular Equipment, Outer Equipment Ring |
|
7 |
Normal |
ISO, EN, DIN, AISI, ASTM, JIS, IS, GB |
Inspection And Test Outline Of Girth Equipment:
| No. |
Product |
Inspection Location |
Acceptance Standards |
Inspection Stage |
Certificates |
|
1 |
Chemical |
Sample |
Material Prerequisite |
When Smelting |
Chemical Composition |
|
2 |
Mechanical |
Sample (Examination Bar on the Gear Human body) |
Technical Necessity |
Following Heat Therapy |
Mechanical Properties |
|
3 |
Heat |
Whole Body |
Production Regular |
For the duration of Heat Therapy |
Heat Treatment Report |
|
four |
Hardness |
Tooth Area, 3 Points For each 90° |
Technical Necessity |
Following Warmth Therapy |
Hardness Teat Report |
|
After Semi Finish |
|||||
|
5 |
Dimension |
Complete Entire body |
Drawing |
Soon after Semi End Machining |
Dimension Inspection |
|
Complete Machining |
|||||
|
six |
Magnetic Energy Test (MT) |
Tooth Surface area |
Agreed Regular |
Soon after Complete Gear |
MT Report |
|
7 |
UT |
Spokes Parts |
Agreed Standard |
Soon after Rough Machining |
UT Report |
|
Soon after Welded |
|||||
|
Following Semi Finish |
|||||
|
eight |
PT |
Defect Location |
No Defect Indicated |
After Digging |
PT File |
|
nine |
Mark Inspection |
Entire Human body |
Production Regular |
Ultimate Inspection |
Images |
|
10 |
Look Inspection |
Total Body |
CIC’s Prerequisite |
Prior to Packing (Closing Inspection) |
|
|
eleven |
Anti-rust |
Whole Entire body |
Agreed Anti-rust Agent |
Ahead of Packing |
Pictures |
|
12 |
Packing |
Total Body |
Agreed Packing Sort |
Throughout Packing |
Pictures |
Amenities For Manufacturing Gear Ring:
| No |
Item |
Description |
|
one |
Smelting & Casting Ability |
40t, 50t, 80t Collection AC Electrical Arc Furnace We can pour 900t refining liquid metal 1 time, and accomplish vacuum poured 600t steel ingots. We can generate the substantial top quality metal of much more than 260 steel grades as carbon metal, structural alloy metal and the structural metal, refractory steel and stainless metal of specific necessity. The optimum bodyweight of casting metal, grey casting, graphite solid iron and non-ferrous casting is 600t, 200t, 150t and 20t individually. |
|
2 |
Forging Capability |
The only 1 in the phrase, the most technologically sophisticated and the largest |
|
3 |
Heat Treatment Ability |
9×9×15m, 8×8×12m, 6×6×15m, 15×16×6.5m, 16×20×6m, 7×7×17m Sequence Warmth CZPT and Heat Remedy Furnaces φ2.0×30m, φ3.0×5.0m Sequence Heat Remedy Furnaces |
|
four |
Machining Ability |
one. ≥5m CNC Weighty Duty Vertical Lathes 12m CNC Double-column Vertical Lathe
two. ≥5m Vertical Gear Hobbing Equipment
3. Imported Large-precision Gear Grinding Equipment
4. Huge Uninteresting & Milling Machines |
Ep’s solution range only consists of bronze worm gears. The purpose is easy, bronze guarantees the very best sliding and dry managing homes in contrast to other components. The aluminium articles also makes certain high chemical resistance. Worm gears are best for constant operation at high pace and torque.
The recommended supplies for the worm are hardened metal and bronze for the worm gear. Nevertheless, relying on the application, unhardened steel worms can operate sufficiently and more economically on forged iron worm gears rated at 50%. In addition to metal and hardened metal, worms are obtainable in stainless metal, aluminum, bronze, and nylon worm gears are obtainable in steel, hardened metal, stainless metal, aluminum, nylon, and non-metallic (phenolic).
