Tag Archives: steel machine

China Custom Forging Steel Spur Gears Custom Gear for Mining Machine with Best Sales

Solution Description

Forging Metal Spur Gears Personalized Gear for Mining Machine

 

Casting & forging capacity
CITICHL is the casting & forging middle in central-south China, possessing 50t electrical arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so forth. We can pour 350t liquid metal 1 time and yields far more than two hundred,000t of  high good quality liquid metal and can make the large quality metal of much more than 260 steel grades such as carbon steel, structural alloy metal and the structural metal, refractory metal and stainless steel of unique need. The highest fat of casting, gray casting, graphite cast iron and non-ferrous casting is 200t, 30t, 20t and 205t individually. 
 
The organization is the forging heart in central-south China. It is quite effective in forging. The single free forging is 100t(max fat). We can roll rings of distinct sections of carbon metal, alloy steel, substantial temperature alloy and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. The highest diameter is 5.5m and one piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Raw two hundred/160-5000/750 large-measurement ring mill of substantial precision in Asia made in WAGNER, Germany.
 
Heat therapy capability
The company is the heat therapy base in national machinery trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, 8.5×13m,5×15m,6×14.5m,4.5×18m computerized managed car sort heat therapy CZPT group. We can supply the quenched and tempered element over 45t, the carburizedand quenched gear and pinion below 20t, shaft≤5.7m in length and the induced girth ring diameter≤5m

Our girth gears Features
Module Variety: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Bodyweight : Max a hundred and twenty MT single piece.
A few diverse types: Fabricated metal – solid ring – rolled plate
Specifications/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth gear cutting devices
Φ16m CNC hobbing Device
Φ12m Gear slicing device (Switzerland)
Φ10m hobbing equipment (Germany)
Φ4m CNC large speed hobbing device (Germany)
Φ1.6m Horizontal CNC hobbing equipment (Germany)
Φ5m CNC profile equipment grinding device (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile equipment grinding machine (Germany)
Φ1m CNC Profile gear grinding machine (Germany)

Specifications of Gear :

No. Product Description  
1 Diameter ≤15m  
two Module ≤45  
3 Substance Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
4 Structure From Integrated, Half to Half, Four Pieces and More Pieces  
 
5 Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
seven Regular ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Product Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
2 Mechanical
 Properties
Sample(Test Bar on the Gear Body) Technical Requirement After Heat Treatment Mechanical Properties 
Report
3 Heat 
Treatment method
Whole Body Manufacturing Standard During Heat Treatment Heat Treatment Report
Curves of Heat 
Treatment
4 Hardness 
Take a look at
Tooth Surface, 3 Points Per 90° Technical Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
5 Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
six Magnetic Power Test (MT) Tooth Surface Agreed Standard After Finish Gear 
Hobbing
MT  Report
7 UT Spokes Parts Agreed Standard After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
8 PT Defect Area No Defect Indicated After Digging
After Welded
PT Record
nine Mark Inspection Whole Body Manufacturing Standard Final Inspection Photographs
ten Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Pictures

Facilities For Manufacturing Gear ring:

No. Item Description
1 Smelting & Casting Capability  
40t ,50t, 80t Series AC Electric Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
two Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
3 Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-position Quenching Lathe of Pinion Shaft
4 Machining Capability one. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Single-column Vertical Lathe
6.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
two. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. Imported High-precision Gear Grinding Machines
.8m~3.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

We manufactured the large girth gear for the Vietnam customer’s delivery image:

FAQ
Q: How about the good quality of your items?
A: Our equipment are produced strictly according to countrywide and international expectations, and we consider a take a look at on every tools just before shipping.
 
 
Q: How about the cost?
A: We are manufactory, and we can give you reduced cost than individuals trade organizations. Aside from, customers from Manufactured in China can get a price reduction.
 
Q: Do you give following-sale service?
A: Of course. The guarantee interval of our devices is 1 12 months, and we have a expert right after-sale crew to promptly and totally remedy your troubles.
 
Q: Do you give tools operation coaching?
A: Indeed. We can ship professional engineers to the working website for equipment set up, adjustment, and operation training. All of our engineers have passports.
 

As the most compact modest precision gear technique, worm equipment sets supply substantial reduction ratios in a extremely small space. Worm equipment sets transmit motion in between disjoint proper-angle shafts and provide the quietest, smoothest managing procedure of any gear sort.
The worm equipment is made up of a worm and a worm wheel. It is the simultaneous height offset of vertical energy transfer. Typically, the drive factor is a worm. In buy to merge the wheel/worm into a worm equipment, it is needed to guarantee that the center distance is equal and the transmission ratio is equivalent. Middle distances are obtainable from stock in little measures between 17mm and 80mm. Each middle distance has several gear ratios. The extreme pressure worm gear is suitable for the generation of worm equipment drives with a shaft angle of 90°. Employing a worm push, very large reduction ratios (up to a hundred:1) can be accomplished.

China Custom Forging Steel Spur Gears Custom Gear for Mining Machine     with Best Sales

China supplier Large Steel Gear for Press Forgining Machine with Good quality

Item Description

Our  gears generally range max to  80″ Diametral Pitch (DP) and can be inside or external. Produced from steel casting or forgings, Primarily based on your software requirements, these driven gears can be induction hardened, via hardened or each. The rock crushing or concrete mixing lifetime of your product is confident to enhance.

Massive, hefty duty driven gears are generally utilized for crushing, grinding, mixing, mixing or moving supplies.

material  Alloy Metal
guide time  30-sixty Days 
diameter max to 80″
heat treat  as request 

As the most compact tiny precision equipment technique, worm gear sets provide high reduction ratios in a quite small space. Worm equipment sets transmit motion among disjoint proper-angle shafts and provide the quietest, smoothest operating procedure of any gear sort.
Protection PROVISIONS: Worm drives need to not be employed as a locking mechanism to safe weighty objects, which may possibly lead to damage or harm throughout reverse motion. In non-perhaps hazardous applications, self-locking is essential to stop reverse rotation, and then a low-pitch one-threaded worm is utilised to immediately lock the worm equipment to avert reverse rotation.

China supplier Large Steel Gear for Press Forgining Machine     with Good quality

China factory DIN 6 Grade High Precision Stainless Steel Aluminum Helical Gear for CNC Machine with Best Sales

Item Description

DIN 6 Quality Large Precision Stainless Metal Aluminum Helical Equipment For CNC Device

Product Parameters

Product name Spur Equipment & Helical Equipment & Gear Shaft
Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy etc
Warmth Therapy Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding……
Floor Treatment method Carburizing and Quenching,Tempering ,Tooth suface higher quenching Hardening,Tempering
BORE Concluded bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Guide Chamfering, Grinding and so forth
Stress Angle 20 Degree
Hardness fifty five- 60HRC
Size Buyer Drawings & ISO common
Package Wooden Situation/Container and pallet, or manufactured-to-purchase
Certification ISO9001:2008
Machining Approach Equipment Hobbing, Gear Milling, Gear Shaping, Equipment Broaching, Equipment Shaving, Gear Grinding and Gear Lapping
Purposes Toy, Automotive, instrument, electrical equipment, family appliances, household furniture, mechanical gear,everyday dwelling gear, electronic athletics products, , sanitation equipment, market/ hotel gear supplies, and so on.
Benefits one. Generate strictly in accordance with ANSI or DIN normal dimension
two. Substance: S45C steel 
three. Bore: Completed bore
four. Precision quality: DIN 6 to DIN eight
5. Area therapy: Carburizing and Quenching
six. Module: From .5 to eight
seven. Tooth: From Z11 to Z180

Machining Approach

Related Products

Firm Profile

HangZhou CZPT Machinery Co.,LTD recognized in 2009, is a skilled manufacture engaged in development, manufacturing, sales and services of timing pulley, precise spur gears, helical gears, bevel gear, worm& worm gear and so on. We located in HangZhou with practical transposition excite. CZPT Equipment focused to stringent good quality management and thoughtful customer support. Our experienced staffs are always available to talk about your specifications, and satisfy your pleasure.

Packaging & Shipping and delivery

Packaging Polyethylene bag or oil paper for each merchandise
Pile on carton or as customer’s need, Export merchandise  with wood packing 
Shipping of Samples By Courier,  by Air, by Sea
Guide time ten-15 operating times as usual, 30days in active time, it will based on the detailed get amount.

FAQ

Main Markets?  Southeast Asia,North The us,  Jap Europe , Mid-East,West Europe ,
How to order? * You deliver us drawing or sample
* We have through venture evaluation
* We give you our design for your affirmation
* We make the sample and send it to you following you confirmed our style
* You validate the sample then area an get and spend us thirty% deposit
* We begin producing
* When the products is accomplished, you spend us the stability right after you verified photos or tracking figures.
* Trade is accomplished, thank you!!

The gear ratio of the worm equipment set is determined by dividing the variety of teeth of the equipment by the amount of threads. Consequently, single thread yields higher ratios than multithreading. All ep worm equipment bushings have still left or appropriate thread. ep worm equipment sets are obtainable in single, double, triple and quadruple threads.
Security PROVISIONS: Worm drives ought to not be utilised as a locking mechanism to safe heavy objects, which might cause injury or injuries throughout reverse motion. In non-perhaps dangerous programs, self-locking is required to prevent reverse rotation, and then a low-pitch solitary-threaded worm is employed to immediately lock the worm gear to avoid reverse rotation.

China factory DIN 6 Grade Substantial Precision Stainless Steel Aluminum Helical Gear for CNC Device     with Greatest Revenue

China Professional Straight Bevel Gear Set Miter Spiral 90 Degree Forged Plastic Sintered Metal Stainless Steel Test Machine Curtain Roller Bevel Gear Lifting Jack Miniature near me factory

Merchandise Description

Straight Bevel Equipment Established Miter Spiral 90 Degree Forged Plastic Sintered Metallic Stainless Steel Examination Equipment Curtain Roller Bevel Gear Lifting Jack Miniature

 

Particular pitches and qualified prospects of the worm do not enable the worm gear to generate the worm. This is valuable when the software demands to lock the output if the software is operating in the reverse path. When the helix angle is less than 5°, the worm is self-locking. When the helix angle is increased than 10°, the worm can be pushed again. Worm and worm gear assemblies need to be mounted on vertical, non-intersecting shafts.
Ep’s item variety only contains bronze worm gears. The cause is straightforward, bronze assures the ideal sliding and dry operating homes in comparison to other supplies. The aluminium content also makes certain substantial chemical resistance. Worm gears are ideal for constant procedure at higher velocity and torque.

China Professional Straight Bevel Gear Set Miter Spiral 90 Degree Forged Plastic Sintered Metal Stainless Steel Test Machine Curtain Roller Bevel Gear Lifting Jack Miniature     near me factory

China Custom Straight Bevel Gear Set Miter Spiral 90 Degree Forged Plastic Sintered Metal Stainless Steel Test Machine Curtain Roller Bevel Gear Lifting Jack Miniature near me manufacturer

Item Description

Straight Bevel Gear established miter spiral ninety diploma Cast plastic Sintered Steel Stainless Metal check machine curtain roller bevel gear lifting jack miniature

As the most compact modest precision gear system, worm gear sets provide large reduction ratios in a extremely small room. Worm gear sets transmit movement among disjoint correct-angle shafts and supply the quietest, smoothest running procedure of any equipment type.
The effectiveness of a worm equipment transmission relies upon to a massive extent on the helix angle of the worm. Multi-threaded worms and gears with increased helix angles have established to be 25% to fifty% much more effective than single-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear outcomes in substantial friction and decline of efficiency in comparison to other kinds of gears. Boost performance with hardened and ground worm swap bronze worm gears.

China Custom Straight Bevel Gear Set Miter Spiral 90 Degree Forged Plastic Sintered Metal Stainless Steel Test Machine Curtain Roller Bevel Gear Lifting Jack Miniature     near me manufacturer

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If you are interested in any of our merchandise or would like to examine a likely get, remember to truly feel free of charge to contact us. Due to our broad solution selection and wealthy encounters in this industry, our products are promoting well in the American, European, South American and Asian markets.

EPTTl EPT Established EPTT EPTlity Miter Spiral ninety Degree Cast Plastic Sintered EPT Stainless Steel Bomag for Test EPTT Curtain Roller Miniature EPTTl EPT Set

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Our item variety also covers locking assemblies (clamping aspects/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod ends and yokes. The team has taken part in the producing and revising of ISO/TC100 international chain regular numerous several years in accomplishment and hosted the 16th ISO/TC100 Worldwide once-a-year meeting in 2004. PersonnelOur revenue persons are well skilled to accommodate your requests and communicate English for your convenience.

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focus in power transmission goods, CATV items, mechanical seal, hydraulic and Pheumatic, and advertising items. Fantastic consideration has been compensated on environmental safety and vitality preserving. EPG will usually adhere to it company spirit of becoming functional, progressive, efficient and exceptional to make the top global transmission travel. EPT speed steel sheet cnc plasma chopping EPTT value for stainless carbon metal

This flame plasma chopping EPTT, we also have other versions, this kind of as FMP1325, FMP1530, FMP2030,FMP2040 and many others
Besides, we also have gantry cnc flame plasma slicing EPTT.

Characteristics:

1.Welded thick-walled metal framework, following EPTT treatment, no distortion for the EPTT structure large precision, and EPTT service existence time.
2. Reducing system use BeiEPTTg starEPT system/ Start program/ FLMC-2300A or DSP program
Outfitted with automated heigEPTT controller ( THC controller), which can in accordance to your materials planeness,
chopping head can routinely stable, and fast alter.
3. EPTTiwan EPT linesr rail, make sure vertical EPT, far more precision.
4. Suited computer software: Artcam/ Fstcam/ / TyArtcam/ Beihang Haier and so on.
five. In allusion to the chopping of Three-dimensional LED advertising and marketing term, metallic plate of sulciform figures and foundation plate,
reducing precision reach to superb indicators.
six. EPT configuration of numerical handle system, computerized hanging the arc, secure with reputable overall performance.
EPTncial specification:

Design FMP1325 FMP1530 FMP2030 FMP2040
EPTTble bed dimension (mm) 1300mmx2500mm 3000mmx1500mm 3000mmx2000mm 4000*2000mm
EPTTler technique StarEPT / Begin/ FLMC-2300A / DSP optional
Cutting velocity eight-15m/min
HeigEPTT manage arc voltage torch heigEPTT controller
EPTT source Chiense LGK Seires
American Hypertherm Sequence
Plasma cutter head EPTT palsma cutter head
American cutter head
EPT Step motor / Servo Mootr
X,Y,Z aXiHu (West EPT) Dis.s XiHu (West EPT) Dis.Hu (West EPT) Dis. rail EPTTiwan EPT XiHu (West EPT) Dis.Hu (West EPT) Dis. rail
X,Y,Z aXiHu (West EPT) Dis.s EPTT EPTTiwan TBI Ball screw
Repeat positioning accuracy plusmn0.05mm
Process precision plusmn0.35mm
EPTT design EPT rack EPT
Doing work Voltage 380V/3P/fifty-60HZ
EPTTble-board Steel blade noticed tooth mesa
Assist software Drawing software–CAD
Nesting software–Fastcam computer software
Cutting path file–artcam, type3 and many others
Working method Non-get in touch with arc
Non-get in touch with arc USB
Weight N.W : 1300KG
G.W : 1500KG

Principal configuration:
#
StarEPT handle program with THC
The numerical management method with large disposes, plasma EPTT dedicated program , the performance is stable.

#Flame plasma cutter head with THC
LGK sequence plasma cutter head
Optional American Hypertherm plasma resource

#LGK300A plamsa source
Most famous brand of EPTT, max reducing thickness 35mm.
Optional American Hypertherm plasma source

#EPT sq. gudie rail
EPT precision and much less put on , with world popular ZheJiang hiwin self-lubricating sliding block

#Noticed tooth mesa desk and Roll ball
Tooth mesa desk, strong fixation resources potential roll ball easy feeding components

Programming Software program

FASTCAM programming software primarily based on AutoCAD automatic programming and material
method.
FASTCAM is created for all varieties of NC cutter with reducing software, the software can assist
the user completing various complex components drawing, programming, content, utilizing handy,
also deliver the evident financial reward.

Purposes Industry :
Widely utilized in the EPTT as aerospace, agricultural EPTTry, construction EPTTry, railway producing, elevator production, EPTT building motor vehicle, resource manufacturing, oil EPTTry manufacturing, foods EPTTry, embellished advertizing, foreign processing serviceand all sorts EPTT related to mechanical producing.
Reducing supplies:
For iron, EPT, galvanized sheet, white sheet, EPTTium plate and other steel plates.
Processing shells of EPTTry and electronic items, advertising signs, crafts, iron XiHu (West EPT) Dis.Hu (West EPT) Dis.den, automobile manufacture, boat building, EPT components, board reducing.
Samples of plasma chopping EPTT

Other related plasma chopping EPTT for your reference
# EPT duty cnc plasma reducing EPTT
# EPTTnomic variety cnc plasma reducing EPTT
# Gantry cnc plasma slicing EPTT
# Flame plasma cutting EPTT
# cnc plasma cutting EPTT with smoke fan

EPTT Data
EPT Group located in EPTEPTTn,ZheJiang PR, Launched in 2003. LeaEPTTof cnc router EPT manufacture.
We are an all-round EPTTrprice,which is comprehensive in R ampD, manufacture, and revenue on cnc router EPTs.
This is our plasma EPTT workshop

Our Providers
one. 24 hour EPTnical assist by cellphone, e-mail or MSN close to the clock.
2. Helpful EPT model manual and operation online video CD disk.
3.seven-15 functioning daEPTTafter down payment or entire payment.
four. EPTT will be altered just before it is delivered operation disk/CD was incEPTTd.
5. Our technician can give you distant XiHu (West EPT) Dis.Hu (West EPT) Dis. on the web (Skype or MSN) if you have any concern.
six. Engineers obtainable to provider EPTTry overEPTT, vendor and customer examine the charges.
Package deal:
one)Foam and wrapping movie on the floor of the EPTT inside. Rain-proof, Dust proof.
2)StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd export plywood situation. Upwards, moistureproof delivery marks. Safety assured.
three) fumigation-free
4)With shipping and delivery mark if you like.
five)Outside: Marked EPTT size, design, weigEPTT and other info

FAQ:
one.Can you recommend a plasma reducing EPTT?

Sure, In orEPTTto give you a ideal plasma slicing EPTT, pls inform me your operating region ? processing materials ?
Then perfect suited EPTT will be advocate.
two.Do you have procedure handbook and functioning video?
Indeed, following we verify purchase, operation guide will be send out to you.
three.Does your organization can processing my samples?
Indeed, we can
4.If I bougEPTT EPTT, but never know how to procedure, what I can do?
Our engineer will teach you how to procedure the EPTT by means of guide, movie contact or electronic mail, I even now aso will help you .
five.How am I likely to perform on support elements on the EPTT? Case in point what if elements need to be changed?

In the course of the period of guarantee, we will free of charge deliver broken components to you, following guarantee, we can provide agent value for areas.
normally for all parts can ideal doing work 1 12 months without having any broken .
6.Does your engineer do aftersale support at overseas? how significantly EPT?
Of course, our technician can do education and after sale services at yoru factory, you only need to pay out the spherical air tickets EPT and lodging for technician.

EPTTAN Agency CNC EPT EPTT,LTD
Tel: -571-69986330 Fax : -571-69986330
Internet site: http://firmcnc.en.made-in-china.com ,

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