Tag Archives: high speed gear reducer

China Professional Hetai high quality worm speed reducer/gear speed motor/worm gear speed reducer gear box gearbox drive worm gearbox assembly

Warranty: 3months-1year
Product Quantity: D45LR25-4586~/8822 0571
Sort: Gear MOTOR
Torque: ≥1.22 N.m
Development: Everlasting Magnet
Commutation: Brush
Defend Characteristic: Non-water-resistant
Speed(RPM): 428±10%
Ongoing Present(A): ≤1.5A
Merchandise Identify: Worm equipment motor
Motor variety: Gear Motor
Reduction: 1:21
Shape: Worm
Substance: steel
Course: CW
Rated Voltage: 24V
Measurement: 40*eighty*160mm
Excess weight: 1 kg
Certification: CE ROHS ISO
Packaging Details: Carton with Internal Foam Box, Pallet
Port: ZheJiang

Merchandise Description 24v dc worm gear motorLarge top quality minimal speedD45LR25-4586~/8822 0571 Merchandise is certificated with Rohs Specification

Modeldc worm equipment motor
Lead Wire2
Voltage (V)24
Current(A)≤1.five
Speed428±10%
Rated Torque (N.m)1.22
Stall torque(N.m)6
Organization Profile HangZhou CZPT Motors CZPT is located in ChangZhou, ZheJiang province. Our workshop spot is above fifteen,000㎡. Considering that CZPT launched in 1999, the specialization, scale of production has ensured to manufacture 5 million motors each 12 months.Seasoned ManufacturerChangZhou CZPT Motors is an experienced motor producer. For far more than 20 many years, CZPT dedicates to give skilled electrical integration design and automation methods for customers. We have variable production tools, this kind of as assembly line, Automatic cylindrical grinder and CNC machining centers as nicely. Item Variety Based mostly on all this benefits, our organization specializes in making hybrid stepping motors, DC brushless motors, servo motors, gearbox motors and so on. The products are used in robots, packing machinery, textile machinery, health care devices, printing equipment, clever logistics equipment… CZPT also sends its products to Usa, Europe, Southeast Asia and all-around China. Certification Hetai can offer:Specialised/customised layout and merchandiseExcellent high quality merchandiseseven/24 Support When it comes to good quality factor, CZPT was experienced by ISO Certificate, CE and Rohs. The merchandise top quality has also been identified by many consumers. CZPT is also happy of its investigation and build toughness. With the help of specialist laboratory and seasoned experts, CZPT received thirteen Utility Patents and higher-tech company Award as effectively as other awards throughout the several years. CE Of DC Brushless MotorDate of expire:09 April 2571 CE Of Hybrid Stepping MotorDate of expire:09 April 2571 BLDC Motor ROHS reportDate: Could 16, 2571Stepper motor ROHS reportDate: Might 16, 2571 Alibaba Gold Furthermore SupplierSGS VerifiedAlibaba Gold Plus SupplierSGS Verified ISO 9001:2015Valid right up until: 02 June 2571IATF 16949:2016Valid until finally: 02 June 2571 Invention patents(2 products) ※brushless servo control method and driving installation primarily based on BLDC motor ※a easy and high successful hybrid stepper motor driving installation eight utility product patents(6 items) ※a hybrid stepper motor driving set up ※a stepper motor subdivision driving installation ※brushless servo management method and driving installation dependent on PM BLDC motor ※PM BLDC motor used in servo method Why Decide on Us We offer you:Engineering AssistanceOur skilled crew can support you to locate right and ideal motor for you. Our engineers have wealthy experience of motion control items in various industries, this kind of as: robots, packing machinery, textile equipment, health care instruments, printing machinery, smart logistics equipment and so on. Find Our crew can support you discover most appropriate motor for the application from our extensive variety of motors. Customise We can layout and customise the efficiency and exterior for your particular use or assembly. Optimise For OEM projects, we have over 15 years’ expertise of fixing diverse difficulties in different software. We enhance our merchandise collectively with our customer. Manufacturing AssistIrrespective of the volume of the get, we will provide the identical services. Our engineering staff is CZPT to give you with swift and precise prototypes based mostly on your custom needs. Prototypes1-10 pcs Standard Batch500-5000pcs High Quantity Batchover 5000pcs Large-scale productionOur Factory was established in 1999 and the workshop spot is above fifteen,000㎡. We have very own manufacturing line and CNC machining middle, such as precision CNC universal grinder brand identify (Sweden) , CNC model identify (Germany), DMG lathe and milling, DMG lathe, Mahr measuring instrument, Chinese precision cylindrical grinding equipment, CNC lathe equipment, automated multi-head winding equipment, computerized assembling line and so on. Strict Manufacture Method & Top quality Management CNC Centre Bundle & Shipping FAQ one.Are you factory? Of course, we are manufacturing facility. Our brand name title CZPT is a nicely-recognized micro motor producer for a lot more than twenty several years inChina. Principal item which includes hybrid stepper motor, brushless DC motor, servo motor and planetary gearbox.2. Do you have Other contact information? Indeed, you should email us: [email protected] 3. How can we get your catalog? Remember to check out beneath web site to obtain it :https://new.ht-motor.web/index.php?m=articles&c=index&a=lists&catid=136 four.Can I take a look at sample? Indeed, samples and freight are charged. five.Can I get Custom-made product? Confident, all the merchandise can be custom-made primarily based in special ask for. 6.How do you ship the products?We typically ship products by categorical(DHL/UPS/FEDEX/TNT), by sea and by air, also accept freight forwarder. seven. What are the payment phrases? T/T(lender transfer), Paypal(.5% paypal costs), ALIBABA assurance get takeeight. Is this your ultimate price tag? May possibly i have the low cost?Our cost is the manufacturing unit value. If you have big quantity, we can negotiate about the low cost.nine.What is the Warranty for your items? Our warranty is for 1 calendar year. If any top quality issues occured on our side for the duration of this time period, we will take on the delivery expense and substitution. remember to note hurt brought on by improper use of the product is not protected by the warranty.

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.
worm_reducer

Hollow shaft worm gear reducer

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm_reducer

Self-locking function

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm_reducer

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China Professional Hetai high quality worm speed reducer/gear speed motor/worm gear speed reducer gear box gearbox drive     worm gearbox assemblyChina Professional Hetai high quality worm speed reducer/gear speed motor/worm gear speed reducer gear box gearbox drive     worm gearbox assembly
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The team is focused on producing all range of standard roller chains and sprockets, gears & gearboxes, this kind of as conveyor chain & sprockets , stainless steel chain, agricultural chain and has not just offered its products all more than china, but also offered far more than 65% products to oversees, such as Europe, America, South-east Asia, and it also has set up storage logistics in spots like Europe. With EPG brand name registered in far more than 70 international locations like America , Europe , Japan and so on, it has partners among entire world top enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. we have received the trust of purchasers throughout the world. PGL Sequence

Merchandise Characteristics:

(one) Lower Noise:UnEPTT65db.
(two) Lower Backlash:Backlash is unEPTT3 arcmin . Backlash for 2-stage pace reduction is with in five arcmin.
(three) EPT Effectiveness:one-phase up to 95% or more,two-stage up to 92% or a lot more.

(four) EPT Enter Speed:Input pace makes it possible for for up to 8000RPM.

(five) EPT Torque:EPT torque output than that of conventional planetary EPT EPTTs
(six) Upkeep-Free of charge:Low grease dress in,can be lifetime lubrication
(seven) EPT Pace Reduction Ratio:Velocity ratio is more than one/a thousand.

Edge:

Utilization:

  1. Aerospace,military sector.
  2. Health-related health,electronic data market.
  3. Business robots,Manufacturing EPTT,CNC EPTT device producing market.
  4. EPT,EPT,EPT,Meals,EPTlurgical.
  5. EPTal protection engineering,Warehouse EPT business.

Design ILLUMINATE:

Equipment BOX Efficiency Info:

MODUL NO. Stage RATIO sup1 PGL42 PGL60 PGL90 PGL115 PGL142 PGL180 PGL220
Rated output torque T2N Nm 1 3 twenty 55 130 208 342 588 1,140
4 19 fifty one hundred forty 290 542 1,050 1,700
five 22 sixty 160 330 650 one,two hundred two,000
six twenty 55 one hundred fifty 310 600 one,100 one,900
7 19 35 one hundred forty three hundred 550 1,one hundred 1,800
eight seventeen 37 one hundred twenty 260 five hundred one,000 1,600
10 14 55 ninety five 220 370 800 one,220
2 twelve twenty 55 a hundred thirty 208 342 588 1,140
15 20 fifty 130 208 342 588 one,a hundred and forty
twenty 19 sixty one hundred forty 290 542 one,050 1,seven hundred
25 22 sixty one hundred sixty 330 650 1,two hundred 2,000
thirty 22 sixty a hundred and sixty 330 650 one,two hundred 2,000
35 22 60 one hundred sixty 330 650 one,two hundred 2,000
40 22 60 one hundred sixty 330 650 one,two hundred two,000
fifty 22 60 a hundred and sixty 330 650 one,two hundred 2,000
60 twenty fifty five 150 310 600 1,a hundred one,900
70 19 35 140 300 50 1,one hundred 1,800
80 17 35 one hundred twenty 260 five hundred 1,000 one,600
a hundred fourteen 37 ninety five 220 370 800 one,220
MAX. output torqueT2B Nm 1,two three~one hundred 3 times of Nominal Output Torque
Rated enter pace n1 rpm one,2 3~100 five,000 5,000 4,000 4,000 three,000 3,000 2,000
MAX.enter speed n1B rpm 1,2 3~100 10,000 ten,000 8,000 eight,000 six,000 six,000 four,000
EPT Backlash P1 arcmin one three~ten le3 le6 le6 le6 le6 le6 le6
2 12~one hundred le5 le8 le8 le8 le8 le8 le8
EPT Backlash P2 arcmin 1 3~ten le5 le8 le8 le8 le8 le8 le8
2 12~one hundred le7 le10 le10 le10 le10 le10 le10
Torsional stiffness Nm/arcmin one,2 3~one hundred three seven fourteen twenty five 50 one hundred forty five 225
Max.radial power F2rB sup2 N 1,two three~100 780 1,530 three,250 six,700 nine,four hundred fourteen,five hundred 50,000
MAX.aXiHu (West EPT) Dis.al force F2a1B sup2 N one,2 three~100 350 630 1,three hundred three,000 four,000 6,two hundred 35,000
MAX.aXiHu (West EPT) Dis.al power F2a2B sup2 N 1,2 three~one hundred 390 765 1,625 3,350 four,700 7,250 twenty five,000
Services life hr 1,two 3~one hundred twenty,000*
Function efficiency eta % 1 three~ten ge97
2 12~a hundred ge94
Fat kg 1 three~ten .five one.three 3.seven seven.eight fourteen.five 29 48
2 twelve~100 .8 one.9 4.1 9 seventeen.five 33 sixty
Functioning temperature ordmC 1,2 3~100 -10 ordmC~ ninety ordmC
Lubrication one,two three~100 Synthetic lubricating oil
Defense amount 1,two 3~100 IP65
Installation course one,2 three~one hundred Any route
Sounds degree(n1=3000rpm) dB one,2 three~one hundred le56 le58 le60 le63 le65 le67 le70

Outline DIMENSION:

Business Look at:

HangEPT EPTEPTTndeyi EPT amp EPT EPTT, Ltd. is a subsidiary of EPTTiwan Jun Yi EPTTry. Jun Yi EPTTry was founded in March 1972. The organization EPTTizes in the style, deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment and generation of higher-tech different EPTed motors and helical EPT EPTTs, worm and worm EPT EPTTs and planetary EPTTs. Our products bought to a lot more than thirty nations close to the world and earn very good popularity and numerous awards in the overEPTT industry for numerous several years. In recent several years, to attain EPTT creation and provide outstanding services,we established up subsidiary of manufacturing of planetary EPT EPTT in EPTT.

History:

1972:EPTTiwan Jun Yi EPTTry is started.
1989:It estabEPTTd a overEPTT branch business ATRUMP EPTTRY INC in Los Angeles
1995:Go the ISO9002 EPTT certification.
2003:Go the ISO9001 good quality certification and the European CE stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd check which enabled the merchandise to be sold in Europe
2013:The firm set up subsidiary in EPTT to obtain EPTT production.

Factory:

Wisdom Produced In ATG,Wisdom The EPT.

EPT:

INSPECTION EPT:

FAQ:

(1) Can I be your agent?

Yes, welcome to deep cooperation. We have large marketing of ATG brand name in the industry now. For the particulars make sure you make contact with me.

(2) Is OEM accessible?

Of course, OEM is offered. We have expert designer to aid your model advertising.

(three) How can I get a sample to verify your quality?

After price confirmation, you can demand for samples to check our top quality. Cost-free for the samples, but you require to spend for the freight.

(four)What is actually your quality ensure?

We have diverse kinds of goods which can meet distinct quality stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd.
Our QC division will test merchandise before delivery. We have 100% top quality assure to buyers. We will be liable for any high quality dilemma.

(five) How about the shipping time?

The supply time is dependent on the merchandise and the quantity. But EPTTly, the shipping time for a container is about one thirty day period.

Welcome to our firm.

If any difficulty, really feel free of charge to leave concept on the base of this web page.

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our merchandise are selling properly in the American, European, South American and Asian marketplaces. If you need any data or samples, you should speak to us and you will have our shortly reply. we source chromed bar and tubes for hydualic and pheumatic cylinders.


LSD Series

This miniaturized product was deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ed according to the marketing desire. Evaluate with LSS collection that with the exact same torque ability, LSD series is more compat and slender-walled, scaled-down size.

CONTAST US

LSD Rated parameters

Design Reduction ratio Rated torque at 2000r/min enter Permissible EPT torque at start off and cease Permissible maXiHu (West Lake) Dis.mum value for regular load torque Permissible maXiHu (West Lake) Dis.mum momentary torque Permissible maXiHu (West Lake) Dis.mum enter rotational velocity Permissible regular input rotational pace Backlash Style lifestyle
Grease Grease
Nm kgfm Nm kgfm Nm kgfm Nm kgfm r/min r/min Arc Sec Hour
fourteen 50 3.seven .38 twelve one.2 four.8 .forty nine 24 two.four 8500 3500 lt=thirty 7000
eighty four.2 .43 16 one.six 5.9 .six 31 3.one
100 five.4 .55 19 one.9 7.7 .seventy nine 35 3.six
seventeen 50 eleven one.one 23 two.3 18 one.9 48 four.nine 7300 3500 lt=30 ten thousand
80 fourteen one.4 thirty .three 21 2.one fifty eight five.nine
a hundred 16 one.six 37 three.eight 27 2.8 71 7.2
20 fifty 17 one.7 39 four 24 two.four sixty nine 7 6500 3500 lt=30 10000
80 21 two.1 forty six 4.7 30 3.1 81 .eight
one hundred 28 2.nine 57 five.eight 34 3.5 ninety five nine.7

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