Tag Archives: double worm gear reducer

China 25w 60w 90w 120w 180w 200w 370w 750w 1.5kw 2.2kw 3.7kw 1hp 2hp 3hp 5hp 15kw 20hp three phase Dc Ac gear motor reducer gearbox double output worm gearbox

Warranty: 1 12 months
Applicable Industries: Other
Fat (KG): 3.5 KG
Customized assistance: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 2-750N.M
Enter Pace: 1500rpm 1800rpm 3000rpm
Output Pace: 2–200rpm
Kind: Worm Gear Pace Reducer Gearbox
Ratio: 7.5,10,15,20,twenty five,30,forty,fifty,sixty,80,100.,a hundred twenty five,one hundred fifty,200,250,300
Home Material: Property:Aluminum alloy
Input electrical power: .1kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5kw
Transmission Stage: 2 ,3 phases
Torque: Up to 750N.M
Worm wheel material: Bronze
Transmission performance: 92%-ninety four%
Output shaft: 40Cr
Packaging Details: Pallet,Carton box
Port: HangZhou,ZheJiang

Our principal gear motor goods consist of A,Micro series equipment motors from 6 watts to 250 watts including AC ,DC equipment motors,correct-anglegear motors with velocity controller,brake and reversible etc.1. motor & Gearhead Proportions : 60mm, 70mm, 80mm, 90mm, 104mm2. energy: 6W, Sprocket and Shaft for Dipped Glove Creation strains 15W, 30W, 40W, 60W, 90W, 120W, 180W, 200W, 250W3. voltage: AC: Single/three period, 110V 220V 380V DC:12V 24V 60V 90V 110V 220V ..4. output Velocity : one thousand-3. r/min 5.output Torque : .1-forty N.m B, Small ac gear motors sequence from .1kw to 3.7kw with GH and GV set up C,Worm rv gearbox consist of one hundred thirty a hundred and fifty with ratio from 5 to 100 Specification

itemvalue
Warrantyone year
Applicable IndustriesOther
Weight (KG)3.5KG
Customized helpOEM, ODM, OBM
Gearing ArrangementWorm
Output Torque2-750N.M
Input Velocity1500rpm 1800rpm 3000rpm
Output Velocity2–200rpm
Place of OriginChina
ZHangZhoug
Brand TitleHTG
TypeWorm Equipment Speed Reducer Gearbox
Ratio7.5,10,fifteen,twenty,25,30,forty,50,sixty,80,one hundred.,one hundred twenty five,one hundred fifty,two hundred,250,three hundred
House ContentHouse:Aluminum alloy
Input electricity0.1kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5kw
Transmission Phase2 ,3 stages
TorqueUp to 750N.M
Worm wheel materialBronze
Transmission performance92%-ninety four%
Output shaft40Cr
Organization Profile HangZhou Hengtuo Motor Co., Immediate Selling Conveyor Spare Element Chain wheel for Enterprise and Sector ltd Locates at HangZhou metropolis on the sea coast of the East China,around ZheJiang Town . We specializes in R&D、manufacturing and revenue of equipment motors which have 5 series of virtually thousand types of equipment motors such as micro AC gear motors、DC gear motors、 proper angle gear motors,little ac gear motor,worm RV gearbox and motor controllers and many others .Factory has a initial-class management crew and the industry’s leading research and improvement crew, automatic generation traces and sector-foremost manufacturing、 testing、 auxiliary tools, and continuous products improvement、 upgrade、 introduce, and slowly understand the smart products generation line .Our products are broadly used in textile machine、printing machine、food machine、medical machine、convey machine、packaging machinery、work learn machine、vending machine、 cement machine、computer flat knitting machine、automatic table、office equipment and solar photovoltaic products and so forth .Our products are commonly marketed in domestic marketplaces and international marketplaces such as Southeast Asia、 India、Europe、America、Middle East and Australia and so forth. The product sales volume proceeds to enhance at a price of more than 40% per yearWe handed ISO9001、CE 、UL、CCC and ROHS certification and many others..We can satisfy you with the industry’s very first technological innovation ,quality and fast services assistance .Sincere cooperation with you to construct stunning Garden .Welcome to visit our factoryHangZhou HENGTUO MOTOR CO.,LTDADD: N0.108,SHANGYEJIA Highway NORTH,HUSHAN Road, HangZhou,HangZhou City,ZHangZhouG PROVINCE,CHINA. Certifications FAQ Q: Are you gear motors maker ?A: Indeed we are manufacturing facility.Q: Where are your manufacturing facility ?A: HangZhou, HangZhou, In close proximity to ZheJiang cityQ: How a lot of employee in your manufacturing facility ?A: 158 employees.Q: How to get?A: Deliver us inquiry → Acquire our quotation → Negotiate details → Affirm the sample → CZPT agreement/deposit → Mass production→Cargo completely ready → Balance/shipping and delivery → Further cooperationQ: How about Sample get?A: Sample is obtainable for you. remember to contact us for specifics. As soon as we demand you sample price, please truly feel effortless, it would be refundwhen you location official order.Q: Which ship way is accessible?A: DHL, UPS, FedEx, TNT, EMS, China Put up,Sea are offered.The other shipping ways are also offered, make sure you contact us if youneed ship by the other shipping and delivery way. Q: How extended is direct time ?A: Provide time relies upon on the amount you buy. normally direct time requires 3-5 operating times.

worm reducer

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Hollow shaft worm gear reducer gearbox

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

Double throat worm gear

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
The pitch diameter and working depth of the worm gear are important. The pitch circle diameter is the diameter of the imaginary circle in which the worm and the gear mesh. Working depth is the maximum amount of worm thread that extends into the backlash. Throat diameter is the diameter of the circle at the lowest point of the worm gear face.
When the friction angle between the worm and the gear exceeds the lead angle of the worm, the worm gear is self-locking. This feature is useful for lifting equipment, but may be detrimental to systems that require reverse sensitivity. In these systems, the self-locking ability of the gears is a key limitation.
The double throat worm gear provides the tightest connection between the worm and the gear. The worm gear must be installed correctly to ensure maximum efficiency. One way to install the worm gear assembly is through a keyway. The keyway prevents the shaft from rotating, which is critical for transmitting torque. Then attach the gear to the hub using the set screw.
The axial and circumferential pitch of the worm gear should match the pitch diameter of the larger gear. Single-throat worm gears are single-threaded, and double-throat worm gears are double-throat. A single thread design advances one tooth, while a double thread design advances two teeth. The number of threads should match the number of mating gears.
worm reducer

Self-locking function

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Heat generated by worm gears

Worm gears generate considerable amounts of heat. It is essential to reduce this heat to improve the performance of the gears. This heat can be mitigated by designing the worms with smoother surfaces. In general, the speed at which worm gears mesh should be in the range of 20 to 24 rms.
There are many approaches for calculating worm gear efficiency. However, no other approach uses an automatic approach to building the thermal network. The other methods either abstractly investigate the gearbox as an isothermal system or build the TNM statically. This paper describes a new method for automatically calculating heat balance and efficiency for worm gears.
Heat generated by worm gears is a significant source of power loss. Worm gears are typically characterized by high sliding speeds in their tooth contacts, which causes high frictional heat and increased thermal stresses. As a result, accurate calculations are necessary to ensure optimal operation. In order to determine the efficiency of a gearbox system, manufacturers often use the simulation program WTplus to calculate heat loss and efficiency. The heat balance calculation is achieved by adding the no-load and load-dependent power losses of the gearbox.
Worm gears require a special type of lubricant. A synthetic oil that is non-magnetic and has a low friction coefficient is used. However, the oil is only one of the options for lubricating worm gears. In order to extend the life of worm gears, you should also consider adding a natural additive to the lubricant.
Worm gears can have a very high reduction ratio. They can achieve massive reductions with little effort, compared to conventional gearsets which require multiple reductions. Worm gears also have fewer moving parts and places for failure than conventional gears. One disadvantage of worm gears is that they are not reversible, which limits their efficiency.
worm reducer

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Worm gears can also be adjusted. A dual-lead worm gear has a different lead on the left and right tooth surfaces. This allows for axial movement of the worm and can also be adjusted to reduce backlash. A backlash adjustment may be necessary as the worm wears down. In some cases, this backlash can be adjusted by adjusting the center distance between the worm gear.
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

China 25w 60w 90w 120w 180w 200w 370w 750w 1.5kw 2.2kw 3.7kw 1hp 2hp 3hp 5hp 15kw 20hp three phase Dc Ac gear motor reducer gearbox     double output worm gearbox	China 25w 60w 90w 120w 180w 200w 370w 750w 1.5kw 2.2kw 3.7kw 1hp 2hp 3hp 5hp 15kw 20hp three phase Dc Ac gear motor reducer gearbox     double output worm gearbox
editor by Cx 2023-07-06

China high quality WPEDKS High Quality Reducer Motor Terminal Box Default Electric Gear Motor Worm Wheel Gearbox double reduction worm gearbox

Warranty: 1 a long time, 1 12 months
Applicable Industries: Manufacturing Plant
Fat (KG): 19 KG
Custom-made assist: OEM, ODM, OBM
Gearing Arrangement: Helical
Output Torque: twenty-2004N.M
Input Speed: 1404rpm
Output Pace: 14-186rpm
Product identify: WPEDKS Worm Equipment Reducer
Ratio: 200–3600
Bodyweight: 19–470kg
Software: Production Plant, Equipment Mend Outlets
Key phrase: Reduction Gearbox
Colour: Buyer Request
Packing: Carton
Material: Chromium steel
Customization: Satisfactory
Packaging Particulars: interior pack: use plastic bag and foam box for Helical gearbox worm reducer. outer pack: carton or wooden circumstance for every established or based mostly on customer’s request.
Port: ZheJiang HangZhou

TypeWPEDKS gears,gearboxes,transmission
Size40-250
Ratio200–3600
Mounting SituationFoot mounted, flange mounted
Output FormSolid shaft, hollow shaft
Material of HousingCasting Iron
Material of ShaftChromium steel
BearingREN BEN.CU
Items Description Product Group Organization Profile Merchandise Packaging&Shpping FAQ one.Q:What information need to i tell you to affirm the worm gearbox?A:Model/Size,B:Ratio and output torque, C:Powe and flange variety,D:Shaft Direction,E:Housing coloration,F:Get quantity.two.What variety of payment strategies do you accept?A:T/T,B:B/L,C:Money 3.What’s your guarantee?One particular year. 4.How to shipping and delivery?A:By sea- Buyer appoints forwarder,or our income staff finds suited forwarder for customers.By air- Customer provides collect specific account,or our sales crew fingds appropriate convey for purchasers.(Mostly for sample) Other- We set up to delivery goods to some spot in China appointed by buyers. 5.Can you make OEM/ODM purchase?Yes,we have abundant knowledge on OEM/ODM get and like sign Non-disclosure Agreement just before sample generating

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China high quality WPEDKS High Quality Reducer Motor Terminal Box Default Electric Gear Motor Worm Wheel Gearbox     double reduction worm gearboxChina high quality WPEDKS High Quality Reducer Motor Terminal Box Default Electric Gear Motor Worm Wheel Gearbox     double reduction worm gearbox
editor by czh