Tag Archives: custom worm gear

China Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio double stage worm gearbox

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES    
KPM50..           n1=1400r/min       160Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM50C   300 294.05 4.8 130  4100   N/A N/A N/A    
KPM50C   250 244.29 5.8 130  4100   N/A N/A N/A    
KPM50C   200 200.44 7.0  130  4100   N/A N/A N/A    
KPM50C   150 146.67 9.6 160  4000   N/A N/A N/A    
KPM50C   125 120.34 12 160  3770     N/A N/A    
KPM50C   100 101.04 14 160  3560     N/A N/A    
KPM50C   75 74.62 19 160  3220     N/A N/A    
KPM50C   60 62.36 23 160  3030     N/A N/A    
KPM50C   50 52.36 27 160  2860     N/A N/A    
2 Stage    
KPM50B   60 58.36 24 130  2960     N/A N/A    
KPM50B   50 48.86 29 130  2790       N/A    
KPM50B   40 40.09 35 130  2610       N/A    
KPM50B   30 29.33 48 160  2350       N/A    
KPM50B   25 24.07 59 160  2200            
KPM50B   20 20.21 70 160  2080            
KPM50B   15 14.92 94 160  1880            
KPM50B   12.5 12.47 113 160  1770            
KPM50B   10 10.47 134 160  1670            
KPM50B   7.5 7.73 182 160  1510            
                         
                         
KPM63..,KPB63..           n1=1400r/min       180Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM63C KPB63C 300 302.50  4.7 160  4800   N/A N/A N/A    
KPM63C KPB63C 250 243.57  5.8 160  4800   N/A N/A N/A    
KPM63C KPB63C 200 196.43  7.2  160  4800     N/A N/A    
KPM63C KPB63C 150 151.56  9.3 180  4650     N/A N/A    
KPM63C KPB63C 125 122.22  12 180  4330     N/A N/A    
KPM63C KPB63C 100 94.50  14 180  4070     N/A N/A    
KPM63C KPB63C 75 73.33  20 180  3650       N/A    
KPM63C KPB63C 60 63.33  23 180  3480       N/A    
KPM63C KPB63C 50 52.48  27 180  3270       N/A    
2 Stage    
KPM63B KPB63B 60 60.50  24 160  3430       N/A    
KPM63B KPB63B 50 48.71  29 160  3190            
KPM63B KPB63B 40 39.29  36 160  2970            
KPM63B KPB63B 30 30.31  47 180  2720            
KPM63B KPB63B 25 24.44  58 180  2530 N/A          
KPM63B KPB63B 20 18.90  70 180  2380 N/A          
KPM63B KPB63B 15 14.67  96 180  2130 N/A N/A        
KPM63B KPB63B 12.5 12.67  111 180  2030 N/A N/A        
KPM63B KPB63B 10 10.50  134 180  1910 N/A N/A        
KPM63B KPB63B 7.5 7.60  185 180  1710 N/A N/A        
                         
                         
KPM75..,KPB75..           n1=1400r/min           350Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM75C KPB75C 300 297.21  4.8 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 250 240.89  5.9 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 200 200.66  7.0  300  6500     N/A N/A N/A N/A
KPM75C KPB75C 150 149.30  9.3 350  6500       N/A N/A N/A
KPM75C KPB75C 125 121.00  12 350  5980       N/A N/A N/A
KPM75C KPB75C 100 100.80  15 350  5520       N/A N/A N/A
KPM75C KPB75C 75 79.40  19 350  5040         N/A N/A
KPM75C KPB75C 60 62.43  23 350  4730 N/A       N/A N/A
KPM75C KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
2 Stage
KPM75B KPB75B 60 59.44  24 300  4660 N/A       N/A N/A
KPM75B KPB75B 50 48.18  30 300  4340 N/A       N/A N/A
KPM75B KPB75B 40 40.13  35 300  4080 N/A         N/A
KPM75B KPB75B 30 29.86  47 350  3720 N/A N/A       N/A
KPM75B KPB75B 25 24.20  56 350  3500 N/A N/A        
KPM75B KPB75B 20 20.16  71 350  3230 N/A N/A        
KPM75B KPB75B 15 15.88  93 350  2950 N/A N/A        
KPM75B KPB75B 12.5 12.49  113 350  2770 N/A N/A N/A      
KPM75B KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPM75B KPB75B 7.5 7.48  188 350  2330 N/A N/A N/A      
                         
                         
KPM90..,KPB86..           n1=1400r/min           500Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM90C KPB86C 300 297.21  4.8 450  6500     N/A N/A N/A N/A
KPM90C KPB86C 250 240.89  5.9 450  6500       N/A N/A N/A
KPM90C KPB86C 200 200.66  7.0  450  6500       N/A N/A N/A
KPM90C KPB86C 150 151.20  9.3 500  6500       N/A N/A N/A
KPM90C KPB86C 125 125.95  12 500  5980       N/A N/A N/A
KPM90C KPB86C 100 99.22  15 500  5520 N/A       N/A N/A
KPM90C KPB86C 75 75.45  19 500  5040 N/A       N/A N/A
KPM90C KPB86C 60 62.43  23 500  4730 N/A       N/A N/A
KPM90C KPB86C 50 49.18  29 500  4370 N/A       N/A N/A
2 Stage
KPM90B KPB86B 60 59.44  24 450  5890 N/A         N/A
KPM90B KPB86B 50 48.18  30 450  5500 N/A         N/A
KPM90B KPB86B 40 40.13  35 450  5170 N/A N/A        
KPM90B KPB86B 30 30.24  47 500  4710 N/A N/A        
KPM90B KPB86B 25 25.19  56 500  4430 N/A N/A        
KPM90B KPB86B 20 19.84  71 500  4090 N/A N/A N/A      
KPM90B KPB86B 15 15.09  93 500  3730 N/A N/A N/A      
KPM90B KPB86B 12.5 12.49  113 500  3510 N/A N/A N/A      
KPM90B KPB86B 10 9.84  143 500  3240 N/A N/A N/A      
KPM90B KPB86B 7.5 7.48  188 500  2950 N/A N/A N/A      

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right-Angle
Gear Shape: Hypoid Gear
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio   double stage worm gearboxChina Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio   double stage worm gearbox
editor by CX 2023-06-09

China Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox worm gearbox angle

Product Description

 

Product Description

 

Product Description

-K Series Helical Bevel Gearbox

Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.

 

Product Parameters

1. Technical data

Size 38 48 58 68 78 88 98 108 128 158 168 188
Structure K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw) 0.18~3 0.18~3 0.18~5.5 0.18~5.5 0.37~11 0.75~22 1.3~30 3~45 7.5~90 11~160 11~200 18.5~200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~4
4.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~
164.44
17.97~
178.37
Maximum Torque(N.m) 200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000
Weight 11 20 27 33 57 85 130 250 380 610 1015 1700

2: Design option
 

K series gear units are available in the following designs
KAZ..Y.. Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y… Foot-mounted helical-bevel gear units with CZPT shaft
KAT…Y… Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y… Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S… Shaft input helical-bevel gear units
KA…Y… Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y… Combinatorial helical-bevel gear units
KF…Y… Flange-mounted helical-bevel gear units with CZPT shaft
KA(K, KF ,KAF ,KAZ)S…R… Shaft input combinatorial helical-bevel gear units
KAF…Y… Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y… When equipping the user’s motor or the special 1 ,the flange is required to be connected

Materials Data Sheet

 

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

 

Detailed Photos

 

 

Our process of production

Our product line

 

Company Profile

 

Company Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 
 

 

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox   worm gearbox angleChina Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox   worm gearbox angle
editor by CX 2023-05-24

China Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox worm gear backdrive

Product Description

Factory outlet Helical and Bevel-Helical Gear Units T series 1 to 2 ratio gearbox

Product Description


Technical data:

1. Power: 0.37-200 (KW)
2. Output Speed: 11-226RMP,
3. Torque: 400-56000 (N. M)
4. Transmission stage: Three stage

Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions

1. We accept sample order.
2. We undertake the problems due to quality.
3. We supply detail answers about technical questions.
4. We are the manufacturer so we could supply the products as soon as possible.
5. At the instance of our dear customer, we can do the customized gear boxes for clients.

Detailed Photos

Commercial information:
1. MOQ: 1 set
2. Packing method: Polywood
3. Delivery lead time: 10-25 days
4. Price terms: FOB, CIF, EXW
5. Payment method: T/T, 30% in advance, 70% balance before delivery
6. Shipping port: HangZhou
7. OEM: We accept customized products as per your special requirement.
8. Xihu (West Lake) Dis.lines for the Selection: Usually we can select 1 machine which is suitable for you with some informations from you, such as ratio/motor speed/mounting dimension/ output torque etc.
9. If the minimum order amount is in excess of $10000, there are preferential

input power 0.018-96kw
ratio 1-3
permissable torque 11-607N.M
mounting type:  footmounted
usage: change direction

Product Parameters

Models Input Power Ratio Max. Torque Weight(kg) Output Shaft Dia.(k6)
T2 0.014KW~1.79KW 1~2 11 2 Φ15
T4 0.026KW~4.94KW 1~2 31 10 Φ19
T6 0.037KW~14.9KW 1~3 94 21 Φ25
T7 0.042KW~22KW 1~3 139 32 Φ32
T8 0.064KW~45.6KW 1~3 199 49 Φ40
T10 0.11KW~65.3KW 1~3 288 78 Φ45
T12 0.188KW~96KW 1~3 607 124 Φ50
T16 0.40KW~163KW 1~3 1073 188 Φ60
T20 0.69KW~234KW 1~3 1943 297 Φ72
T25 1.4KW~335KW 1~3 3677 488 Φ85

Ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

FAQ:

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.

Application: Machinery, Industry
Function: Change Drive Direction, Speed Reduction
Layout: Right Angle
Hardness: Hardened
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Worm reducer gearbox – What You Need to Know

When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.

Features

Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

Functions

Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

Applications

This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
worm reducer

Cost

Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

aspect

Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
worm reducer

Worm gear reducer gearbox oil

Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

China Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox   worm gear backdriveChina Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox   worm gear backdrive
editor by CX 2023-05-18

China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear with Hot selling

Problem: New
Guarantee: 3 months
Condition: Worm
Applicable Industries: Garment Retailers, Manufacturing Plant, Equipment Repair Retailers, Property Use, Retail, Printing Stores, Other
Bodyweight (KG): .one
Soon after Warranty Provider: Video clip technological assist
Local Service Location: None
Showroom Place: None
Online video outgoing-inspection: Presented
Machinery Test Report: Offered
Advertising Sort: New Solution 2571
Warranty of main components: Not Accessible
Main Components: Motor, Gearbox, Motor, Force vessel, Gear, Pump
Content: Steel, Steel
Standard or Nonstandard: Normal
Direction: Double Direction, Custom-made
Dimension: As Customers’ Request
Tolerance: .01-.05mm or Tailored
High quality: 100% Inspection
Support: OEM/ODM
Surface Treatment method: Sandblasting,Polishing,Anodize, Zinc,Nickel,Chrome,Plating, and so on.
Products:: CNC Machining
MOQ: Negotiable
Packaging Particulars: Plastic blisterpacking bagoil paperwooden box
Port: ZheJiang

Products Description OUR Providers

Product IdentifyCustom Gears
ModelGear Module: M0.3-M6. / DP20-DP80Pulley: Standard or Personalized dimensions (ex: S3M, 2GT, AT5, Epicyclic Equipment HTD5M, XL)
Precision gradeJIS 3-5 / DIN 7-9
MaterialBrass, C45 steel, Stainless steel, Copper, Aluminum, Alloy, PE, PVC, POM, and many others.
Tolerance0.001mm – .01mm – .1mm
FinishShot, Sand blasting, Warmth treatment method, Annealing, Tempering, Sharpening, Anodizing, etc.
OEM/ODM1. Manufacturing in accordance to customer’s requirement. 2. Supplying custom made gear design or gear solution optimization. 3. Supplying expert enterprise conversation service.4. Support Developoment and Reverse engineering support.
Testing EquipmentDigital Height Gauge, Micrometer caliper , Caliper, Equipment measuring equipment, Projection equipment, Bulldozer undercarriage components D31PX-21 chain generate sprocket 11Y-27-11531 Hardness tester, and so on.
Why Pick Us was set up in , early specializes in gear processing of reducers. We offer personalized provider dependent on customer needs.Given that its institution, we have been serving consumers with a specialist, speedy and enthusiastic attitude.We are recognized and dependable by customers with our higher good quality common and skills in gears.”Integrity-primarily based, customer initial, quality first.” is our company’s organization philosophy. Every single product is created with the maximum common good quality. In purchase to satisfy the requirements of customers, we always try our ideal. Customers’ affirmation are our greatest enthusiasm to shift ahead. Packing&supply FAQ Title goes listed here.Q: Are you trading firm or producer ?A: We are a producer. We supply specialist personalized provider in accordance to customers’ requirement.Q: How lengthy is your shipping time?A: It relies upon on the creation processes, the manufacturing cycle would be 45-65 days.Q: Do you offer samples ?A: Yes, we could provide the sample. Items building fee can be charged. Sample payment can be refunded following merchandise obtained.Q: What is your conditions of payment ?A: Payment =2000 USD, thirty% T/T in advance , equilibrium before cargo.

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear     with Hot selling		China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear     with Hot selling
editor by czh 2023-02-20

China Custom CZPT Plastic Toy Worm Gear / Drive Rack Gear for Motor with Free Design Custom

Solution Description

Micro Plastic Toy Worm Gear / Push Rack Equipment For Motor

Products Variety

We can custom varioius measurement,content,form and coloration for plastic gears as your requirment.

Goods Specification

  1. Numerous kind for your option.
  2. Good abrasion, heat and oil resistance.
  3. Very good anti-ageing overall performance and gas tightness.
  4. Simplicity of bonding to other materials.
  5. Excellent oxygen and CZPT resistance.
  6. Non-flammable,self-extinguish. 
Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,Ab muscles,or Customized Compound
(Any personalized compound plastic is accessible)
Dimension According to samples or drawings
Coloration Black,white,purple,green,clear or any coloration in accordance to Pantone hues
End Substantial Gloss,Wonderful Grain,Electroplating,Portray,Printing,Texture and so on,or as request
Variety Round,sq.,rectangular,or any nonstandard shape as request
Emblem Debossed,embossed,printed emblem or as request

Plastic Material Qualities

Company Profile
 
Zhongde (ZheJiang ) Machinery Gear Co.,LTD is a company integrated in style,OEM&ODM plastic&rubber&CNCparts generation.We can supply the very best products and service at a aggressive price tag.

Main Goods

We can supply OEM support,which signifies creating foundation on your drawings or samples,also we can design and style according to its software or customer`s requirments.

Purchase Operation Flow

We execute every step according to the operation procedure flow, strictly, critically and fulfill the specifications of clients with good high quality on time.

For Quickly Quotation,You should Tell Below Details

  1. Creation type
  2. Content specification (or permit us know the using environmental)
  3. Size details? (or offer drawings or samples for refference)
  4. Amount ask for
  5. Favor shade

The performance of a worm equipment transmission depends to a massive extent on the helix angle of the worm. Multi-threaded worms and gears with larger helix angles have established to be 25% to 50% more efficient than single-threaded worms. The sliding motion of the worm meshing with or meshing with the worm equipment benefits in appreciable friction and decline of performance in contrast to other types of gears. Boost performance with hardened and ground worm swap bronze worm gears.
The efficiency of a worm gear transmission relies upon to a big extent on the helix angle of the worm. Multi-threaded worms and gears with greater helix angles have established to be twenty five% to 50% far more productive than one-threaded worms. The sliding motion of the worm meshing with or meshing with the worm equipment results in considerable friction and decline of effectiveness in comparison to other varieties of gears. Increase performance with hardened and floor worm swap bronze worm gears.

China Custom CZPT Plastic Toy Worm Gear / Drive Rack Gear for Motor     with Free Design Custom

China OEM CNC High Precision Plastic Double Helical Gear for Gearbox/Reverse Gear/Spiral Worm Gear with Free Design Custom

Solution Description

Description

  1. OEM measurement fit for customers’ requirment
  2. Multiple colour can be choosed
  3. Engraved or embossed emblem approved
  4. Massive purchase amount are capable to be fulfilled
  5. Strict high quality control program
  6. In time delivery and considerate personalized-services
  7. Certification: SGS, GB/T 19001-2016, ISO9001:2005
substance EPDM, NR, Silicon, FKM, IIR, NBR, SBR, or Customized Compound
shade Black, white, crimson, eco-friendly, transparent or any color according to Pantone code 
size As for every customer’s needs
Technologies Compression molding, injection molding, vacuum vulcanizing, extrusion.
Floor Therapy Powder coating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, Sprucing, Silkscreen, Black oxide
Software Automotive, ATV, Mechanical gear, Design, Residence equipment, Aviation,
Office amenities, Agriculture, and so on.
Shippment We have longterm cooperation with internation delivery agent and convey business, so that shipping safty and arriving time are secured

Our Manufacturing unit

Our Machine

Our Certification

Zhongde is a SGS confirmed manufacture. We have passed ISO9001:2005 good quality management certifacation as nicely as environment administration certification.

For fast quotation, you should tell below detials

1. Merchandise variety
2. Size (supply samples or 2d/3d drawings for reference)
three. Content specification (or enable us employing setting)
4. Amount ask for
five. Prefer colour

Our Gain:
     
      OEM service—We are a organization specialsing in producing OEM mechanical areas in rubber & plastic & pu content,  and we create in accordance to your samples or drawings ,if they are not obtainable, we layout in accordance to your requirements and the application. A variety of current molds—We have our very own CZPT manufacturing facility,and after more than thirty several years of ongoing accumulation, there is a extremely huge volume of moulds ,so that we may help save the CZPT price for you.

Our Packing

Our common packaging ways are as followings,or it can be as customer’s request.
Delivery:
We will choose  the delivery methods in accordance to your ask for.

Make contact with Us

 

The performance of a worm equipment transmission relies upon to a massive extent on the helix angle of the worm. Multi-threaded worms and gears with increased helix angles have established to be twenty five% to 50% more successful than single-threaded worms. The sliding motion of the worm meshing with or meshing with the worm equipment outcomes in significant friction and decline of efficiency in contrast to other sorts of gears. Increase effectiveness with hardened and floor worm swap bronze worm gears.
The ideal transmission choice is when substantial transmission reduction is essential. A worm gear is equivalent to a helical equipment with a throat minimize to increase the outer diameter of the wheel. The throat allows the worm gear to wrap entirely about the threads of the worm. By chopping the threads on the worm fairly than the tooth, and by adjusting the amount of threads, distinct ratios can be attained without changing the mounting arrangement. A distinctive function of worm gears and worm equipment assemblies is their ability to avert reverse rotation.

China OEM CNC High Precision Plastic Double Helical Gear for Gearbox/Reverse Gear/Spiral Worm Gear     with Free Design Custom

China Custom High Presion Industrial Nylon Small Worm Gear with Good quality

Merchandise Description


Our Companies

                                                            Merchandise Design                                        Material Selection
                                                            Mold Design                                             Mold Generating
                                                            Bulk Production                                        Symbol Printing
                                                            Surface Treatment                                    Assembling
                                                            Packaging                                                 Door to Door Shipping and delivery

 

Materials Nylon ,mc nylon, POM,Abs,PU,PP,PE,PTFE,UHMWPE,HDPE,LDPE, PVC,etc.
Color Black, white, red, environmentally friendly, clear or any coloration according to Pantone code
Size As per customer’s requirements
Technologies Injection molding, CNC machining, Extrusion
Surface area Treatment method Powder coating, Zinc coating, Galvanization, Electro-deposition coating, Chrome/zinc/nickel plating, Polishing, Silkscreen, Black oxide
Software Automotive, ATV, Mechanical gear, Building, Property equipment, Aviation,
Business office services, Agriculture, and so forth.
Shippment We have longterm cooperation with internation shipping and delivery agent and express company, so that shipping safty and arriving time are secured

Element Graphic

Why Select Us

Our Device

Solution Selection

Make contact with Us

Ep Gear’s worm gears use right-angle (90°) non-intersecting shafts to supply an productive answer for power transmission programs necessitating substantial reduction ratios in confined areas. When correctly applied, worm gears provide the smoothest and quietest form of transmission. Since the efficiency of a worm travel is dependent on the direct angle and the number of stars on the worm – because efficiency is constantly the purpose, this ratio ought to be stored as lower as feasible. To perform correctly, the worm and worm gear utilized together must have the identical diameter, pitch and thread.
The push aspect is a worm. In buy to mix the wheel/worm into a worm equipment, it should be ensured that the center distance is equivalent and the transmission ratio is equivalent. Middle distances are obtainable from inventory in small steps between 17mm and 80mm. Every heart distance has several equipment ratios. Ep worm gears are suitable for the generation of worm drives with a shaft angle of 90°. Making use of a worm generate, quite large reduction ratios (up to one hundred:1) can be reached.

China Custom High Presion Industrial Nylon Small Worm Gear     with Good quality

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If you want any information or samples, remember to contact us and you will have our shortly reply. A lot more importantly, we make unique areas according to provided drawings/samples and warmly welcome OEM inquiries. we offer you a single-end answer for the acquire of mechanical electricity transmission items in China.

Pace EPTT Worm EPT Box EPTT

NMRV 571-one hundred fifty worm EPT box with flange and electric motor
NMRV NMRV EPTT Phase Arrangement Reduction EPT Box
RV Sequence Worm EPTT
worm velocity EPTT
nmrv worm EPT motor

RV Collection
IncXiHu (West EPT) Dis.Hu (West EPT) Dis. RV / NMRV / NRV.
Principal Characteristic of RV Collection Worm EPTT
RV series worm EPT EPTT is a new-era merchandise deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed by EPTT on the basis of perfecting WJ collection merchandise with a compromise of EPTd EPT equally at house and abroad.
one. EPT-top quality EPT alloy, ligEPTT in weigEPTT and non-rusting.
2. Massive in output torque.
three. EPT working and minimal sounds,tough in dreadful circumstances.
four. EPT radiation effectiveness.
five. Very good-hunting physical appearance, resilient in provider life and small volume.
six. Appropriate for omnibearing set up.
Primary EPTs of RV Collection Worm EPTT
one. EPT: die-cast EPT alloy(body measurement: 571 to 090), forged iron(frame dimension: one hundred ten to a hundred and fifty).
2. Worm: 20Crm, carbonization quencher warmth treatment tends to make the surface area hardness of worm EPTs up to 56-sixty two EPTX, keep carbonization layer’s thickness among .3 and .5mm right after precise grinding.
three. Worm Wheel: wearable stannum bronze alloy.

Velocity RATIO 7.5~one hundred
OUTPUT TORQUE lt1050NM
IN EPTT .09-11KW
MOUNTING Kind FOOT-MOUNTED FLANGE-MOUNTED

When functioning, great load capability, stable working, low noise with high effectiveness.
EPT Box’s Usage Discipline
one EPTlurgy eleven Agitator
two Mine 12 Rotary weeder
three EPTT 13 EPTlurgy
four Strength 14 EPTT
five EPTT 15 EPT market
6 Water Conserbancy 16 Air EPTT
seven EPTcco 17 Crusher
8 Health-related eighteen EPTs
nine EPTT 19 EPTs
ten EPTT industry twenty EPT indutry
EPTT .06kw .09kw .12kw .18kw .25kw .37kw .55kw
.75kw one.1kw 1.5kw two.2kw 3kw 4kw 5.5kw
seven.5kw 11kw 15kw
Torque 2.6N.m-3000N.m
Ratio seven.five-100, the double EPTT is a lot more
EPTT EPTT, Silver or as customers’ require
EPT Iron or Aluminium
EPTT EPTT with Plywood Scenario or as clients’ requirement
Variety RV571 RV030 RV040 RV050 RV063 RV075 RV090
Fat .7kg one.3kg 2.3kg three.5kg six.2kg 9kg 13kg
Type RV110 RV130 RV150
Weight 35kg 60kg 84kg
Mounting Strategies Foot Installation Flange Set up
For various mortor or double input/output shafts can be equipped

Product photo:

Certification:

EPTT amp Shipping and delivery:

Our business :
EPTT reg was started in 1982, which has a lot more than 36 many years in R amp D and production of EPTTes, EPTs, shaft, motor and spare parts.
We can offer you the suitable solution for uncountable applications. Our goods are extensively used in the ranges of metallurgical, metal, mining, pulp and paper, suXiHu (West EPT) Dis.Hu (West EPT) Dis. and alcohol marketplace and different other kinds of EPTTs with a sturdy existence in the international market.
EPTT reg has grow to be a dependable supplier, in a position to source large quality EPTTes.With 36 many years experience, we guarantee you the utmost dependability and protection for both item and companies.

Client going to:

FAQ:
one.Q:What types of EPTT can you create for us?
A:Major merchandise of our organization: UDL collection velocity variator,RV series worm EPT EPTT, ATA collection shaft mounted EPTT, X,B collection EPT EPTT,
P sequence planetary EPTT and R, S, K, and F series helical-tooth EPTT, far more
than one particular hundred designs and countless numbers of technical specs
two.Q:Can you make as for every personalized drawing?
A: Of course, we provide EPT service for buyers.
3.Q:What is your terms of payment ?
A: thirty% Progress payment by T/T soon after signing the contract.70% prior to supply
4.Q:What is your MOQ?
A: one Set
Get in touch with:
Tel: -371-53667898
Fax: -371-86571652
Cellular: -1873657180
Handle: No.1394, Hanghai Road, HangEPT, EPTT
Zip Code: 450016

If you have any demand from customers for our products remember to feel cost-free to make contact with me.

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EPG has been successfully licensed by ISO9002 Top quality Management Program, ISO9001 Good quality Administration Program, API certificate, ISO/TS16949:2002 and ISO10012 measurement management program. we offer chromed bar and tubes for hydualic and pheumatic cylinders. Total use has been made of all kinds of advanced methods and engineering to achieve excelsior production. Product Introduction:

WPA collection EPTT is a new-era of items deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ed by our manufacturing facility on the foundation of introducing overseas EPTd EPT,its’ primary attributes are as follows:

one Produced of high quality solid iron, ligEPTT weigEPTT and non-rusting
2 Huge output torque and substantial radiating effectiveness
3 EPT operating and minimal sounds
4 Good-hunting visual appeal, tough provider life and small volume
five Suited for omnibearing set up

EPTT Profile

l The greatest manufacturer and exporter of worm EPT EPTTs in Asia.

l EstabEPTTd in 1976, we reworked from a EPT owned manufacturing facility to personal one in 1996. HangEPT EPTT-DEUTSCH EPTT EPTT EPT EPTT,LTD is our new name because 2001.

l We are the very first company of EPTTs and EPTTes in EPTT who was presented export license since calendar year 1993.

l quotFixedstar quot model EPTTes and EPTTs are the first proprietor of CHINA Top Brand and Most Famous EPT Mark for EPTTs.

First to obtain ISO9001 and CE Certificate amid all makers of EPTTes in EPTT.

As a skilled company of worm EPTT and worm EPT EPTTs in EPTT, we largely make reduction EPTT,EPT situation worm EPTTes,arc EPT cylindrical worm EPTTes, worm EPT EPTTs, in line helical EPTTes, and cyclo EPT EPTTs, and so forth. These goods characteristic rational structure, stable performance, and trustworthy quality, and so on. They are broadly utilized in EPTT, mining, metallurgy, creating materials, chemical, foods, printing, ceramic, paper-making, tobacco, and other EPTT.

We have 600 staff in our factory, which addresses 70,000 square meters in HangEPT. We have been creating 2,five hundred units of EPTTs everyday since 2012. We are proudly exporting 70% of our products to far more than forty nations around the world all in excess of the phrase. Our clients arrive from EPTT, Germany, Usa, Canada, Spain, Uk, MeXiHu (West EPT) Dis.co, Brazil, Argentina, Turkey, Singapore and other main EPTT nations in the globe. 30% of them are OEM made for immediate manufacturers of other products.

We warmly welcome consumers from other parts of the entire world to go to us. Looking at is believing. We are extremely assured that right after going to our faXiHu (West EPT) Dis.Hu (West EPT) Dis.ty, you will have confidence on our goods. We have the latest computerized equipments and skilled staff to ensure the secure good quality and big output. We have the most innovative technological and engineering group to assist most demXiHu (West EPT) Dis.Hu (West EPT) Dis. requirement on stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd and OEM items.

Looking EPTT to assembly you in HangEPT, EPTT.

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Our AdvantagesProducts Massive quantity in Stock, No MOQ required We comply with all the international standards, this kind of as ISO9001 and TS16949 standards. Full use has been created of all types of sophisticated tactics and technologies to achieve excelsior producing. EPG has established up a complete established of top quality administration technique which is provided with innovative inspection and examination equipment. EPTT Hot Sale C Series Worm Vertical EPT EPTT

Apps:

EPT equipment, car production, textile printing and dyeing, environmental safety engineering, metal metallurgy, lifting transportation, mining transportation, constructing EPT and other EPTT.

Functions:
1. Shaft of the EPT grinding precision up to five-six
2. Seven large warmth remedy method
three. Industry’s very first Makes use of the interference tolerance sizzling into the business
four. EPT quality motor high speed bearing
5. EPT in accordance with the condition stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd of GB/T28575-2012 for secondary energy effectiveness
six. Use 20 crmnti shaft EPT materials, tooth of carburizing and quenching EPTC58-61
7. The motor adopts B50A600 36 EPTT created for chilly rolled silicon-metal sheet
8. Pick QZY – 2/one hundred eighty course H large temperature resistant enameled wire insulation course
9. Mchine EPTT efficiency of a lot more than ninety seven%
ten. The shell is produced of higher high quality EPT alloy portray craft stunning put on-resisting resistance to high temperature

Proportions(mm)

HP Ratio Product A Foot Dimension J K Y B C N Z I Input Shafi Weight(kg)
D E F G H L S1 T1 W1
200W(one/8HP) 1/5-one/120 22CVM 177 148 185 a hundred and seventy one hundred sixty eleven twelve 17.5 fifty three.five 110 one hundred thirty a hundred and sixty eight 53 fourteen 16.five 5 8.five
400W(1/4HP) 1/3-1/40 22CVM 177 148 185 170 160 11 12 seventeen.five 50 three.5 one hundred ten one hundred thirty 160 8 fifty three fourteen 16.five 5 8.5
1/five-one/a hundred 28CVM 205 one hundred seventy 200 205 195 11 thirteen 23 60 4 a hundred and ten 130 a hundred and sixty 8 fifty eight fourteen 16.5 five 13
750W(1/2HP) one/3-one/40 28CVM 212 a hundred and seventy 220 205 195 eleven thirteen 23 sixty four one hundred thirty 165 200 ten 65 19 22 6 14
1/three-one/120 32CVM 261 185 255 240 220 thirteen 15 31 70 4 130 one hundred sixty five 200 ten 83 19 22 six 20
1500W(1HP) one/three-one/40 32CVM 261 185 255 240 220 thirteen fifteen 31 70 four 130 one hundred sixty five 200 ten eighty three 24 27.five 8 22
1/five-one/a hundred 40CVM 302 230 310 285 270 15 21 36 85 5 one hundred thirty one hundred sixty five two hundred ten eighty two 24 27.7 eight 33
2.2KW(1.5HP) 1/3-1/forty 40CVM 328 230 310 285 270 15 21 36 85 five one hundred eighty 215 250 12 108 28 31.five eight 38
one/5-1/a hundred 50CVM 377 280 390 370 354 19 23 51 ninety four five one hundred eighty 215 250 twelve 109 28 31.five eight sixty one
3KW(2HP) one/3-1/forty 40CVM 328 230 310 285 270 fifteen 21 36 85 5 one hundred eighty 215 250 twelve 108 28 31.five 8 38
one/5-1/100 50CVM 377 280 390 370 354 19 23 51 ninety four five a hundred and eighty 215 250 12 109 28 31.5 8 61

4KW(3HP)

1/three-one/10 40CVM 328 230 310 285 270 15 21 36 eighty five 5 one hundred eighty 215 250 twelve 108 28 31.5 eight 38
1/three-1/80 50CVM 377 280 390 370 354 19 23 fifty one ninety four 5 180 215 250 12 109 28 31.5 eight sixty one
one/five-one/90 60CVM 439 350 440 416 399 24 28 fifty five 112 five 180 215 250 twelve one hundred ten 28 31.five eight 90
5.5KW(4HP) 1/3-1/twenty 50CVM 398 280 390 370 354 19 23 51 ninety four 5 230 265 300 12 126 38 41.three 10 61
1/five-1/50 60CVM 463 350 440 416 399 24 28 fifty five 112 five 230 265 three hundred 12 134 38 forty one.three ten 98
7.5KW(5HP) one/3-1/twenty 50CVM 398 280 390 370 354 19 23 51 ninety four 5 230 265 three hundred 12 126 38 forty one.three 10 61
one/three-one/50 60CVM 463 350 440 416 399 24 28 fifty five 112 five 230 265 three hundred 12 134 38 forty one.3 10 ninety eight
11KW(15HP) one/3-1/25 60CVM 493 350 440 416 399 24 28 55 112 five 250 three hundred 350 sixteen 164 forty two 45.3 12 ninety eight
15KW(20HP) one/3-1/25 60CVM 493 350 440 416 399 24 28 55 112 5 250 300 350 16 164 forty two 45.three twelve 98

EPTT amp EPT

one) 10~twenty operating daEPTTfor completely ready items.
a) Urgently please tell us in EPT.

2)We give wood circumstance for EPTT bundle.
a)EPT demands is significant.

three)We support shipping ports: SHEN ZHEN, HONG KONG.
a) Other transport port is appreciable.

4)We settle for FOB, CIF value.

Our Providers

a. We provide a single-calendar year after sale services (other than for the putting on components).
b. We help overEPTT training for EPTT set up and operating.
c. Our engineers will be on the web for 24 hours.
d. Welcome to visit our manufacturing facility, we would love to select you up at HangEPT airport.
e. Images or online video for EPTT functioning and installation are accessible.

EPTT Information

HangEPT YTD EPTT EPTT, Ltd is a provider that EPTTizes in deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing, developing and producing all varieties of automatic EPTT.

We can provide total tempered EPT EPT protector production line, such as EPT cutting EPTT, poEPTTng EPTT, engraving EPTT, tempering furnace ,coating EPTT, EPT EPTT ,and so forth.
Tell us what you want EPT, answers, great right after revenue provider?
Come to us, we have a skilled crew with wealthy encounter to aid you.

EPTT plan: quality is our soul, we adhere strictly to ISO 9001 quality management method. We shell out focus to each element, get treatment of each and every detail, try our very best to be excellent.

Outstanding items, credibility first, get-acquire cooperation—– YTD will alwaEPTTbe your most honest companion.

FAQ

one. How can i EPTT you about EPTT high quality?
A: The thorough EPTT requirements (incXiHu (West EPT) Dis.Hu (West EPT) Dis. each and every EPTT areas) will be enclosd powering the contract.

two. Can you ship engineers to my region?
A: Of course, of course. We assist overEPTT coaching for EPTT installation, operating or after sale service.

3. Could i pay a visit to your manufacturing unit and check the generation plan?
A:Confident. It would be our enjoyment to demonstrate our factory to your esteemed corporation.

For a lot more specifics remember to click the button quotcontact quot under,
or just join us by:

HangEPT YTD EPTT EPTT, LTD
Elaine XiHu (West EPT) Dis.e
Mob: 15707498210

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