Tag Archives: custom gear

China Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio double stage worm gearbox

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES    
KPM50..           n1=1400r/min       160Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM50C   300 294.05 4.8 130  4100   N/A N/A N/A    
KPM50C   250 244.29 5.8 130  4100   N/A N/A N/A    
KPM50C   200 200.44 7.0  130  4100   N/A N/A N/A    
KPM50C   150 146.67 9.6 160  4000   N/A N/A N/A    
KPM50C   125 120.34 12 160  3770     N/A N/A    
KPM50C   100 101.04 14 160  3560     N/A N/A    
KPM50C   75 74.62 19 160  3220     N/A N/A    
KPM50C   60 62.36 23 160  3030     N/A N/A    
KPM50C   50 52.36 27 160  2860     N/A N/A    
2 Stage    
KPM50B   60 58.36 24 130  2960     N/A N/A    
KPM50B   50 48.86 29 130  2790       N/A    
KPM50B   40 40.09 35 130  2610       N/A    
KPM50B   30 29.33 48 160  2350       N/A    
KPM50B   25 24.07 59 160  2200            
KPM50B   20 20.21 70 160  2080            
KPM50B   15 14.92 94 160  1880            
KPM50B   12.5 12.47 113 160  1770            
KPM50B   10 10.47 134 160  1670            
KPM50B   7.5 7.73 182 160  1510            
                         
                         
KPM63..,KPB63..           n1=1400r/min       180Nm    
                         
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPM63C KPB63C 300 302.50  4.7 160  4800   N/A N/A N/A    
KPM63C KPB63C 250 243.57  5.8 160  4800   N/A N/A N/A    
KPM63C KPB63C 200 196.43  7.2  160  4800     N/A N/A    
KPM63C KPB63C 150 151.56  9.3 180  4650     N/A N/A    
KPM63C KPB63C 125 122.22  12 180  4330     N/A N/A    
KPM63C KPB63C 100 94.50  14 180  4070     N/A N/A    
KPM63C KPB63C 75 73.33  20 180  3650       N/A    
KPM63C KPB63C 60 63.33  23 180  3480       N/A    
KPM63C KPB63C 50 52.48  27 180  3270       N/A    
2 Stage    
KPM63B KPB63B 60 60.50  24 160  3430       N/A    
KPM63B KPB63B 50 48.71  29 160  3190            
KPM63B KPB63B 40 39.29  36 160  2970            
KPM63B KPB63B 30 30.31  47 180  2720            
KPM63B KPB63B 25 24.44  58 180  2530 N/A          
KPM63B KPB63B 20 18.90  70 180  2380 N/A          
KPM63B KPB63B 15 14.67  96 180  2130 N/A N/A        
KPM63B KPB63B 12.5 12.67  111 180  2030 N/A N/A        
KPM63B KPB63B 10 10.50  134 180  1910 N/A N/A        
KPM63B KPB63B 7.5 7.60  185 180  1710 N/A N/A        
                         
                         
KPM75..,KPB75..           n1=1400r/min           350Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM75C KPB75C 300 297.21  4.8 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 250 240.89  5.9 300  6500     N/A N/A N/A N/A
KPM75C KPB75C 200 200.66  7.0  300  6500     N/A N/A N/A N/A
KPM75C KPB75C 150 149.30  9.3 350  6500       N/A N/A N/A
KPM75C KPB75C 125 121.00  12 350  5980       N/A N/A N/A
KPM75C KPB75C 100 100.80  15 350  5520       N/A N/A N/A
KPM75C KPB75C 75 79.40  19 350  5040         N/A N/A
KPM75C KPB75C 60 62.43  23 350  4730 N/A       N/A N/A
KPM75C KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
2 Stage
KPM75B KPB75B 60 59.44  24 300  4660 N/A       N/A N/A
KPM75B KPB75B 50 48.18  30 300  4340 N/A       N/A N/A
KPM75B KPB75B 40 40.13  35 300  4080 N/A         N/A
KPM75B KPB75B 30 29.86  47 350  3720 N/A N/A       N/A
KPM75B KPB75B 25 24.20  56 350  3500 N/A N/A        
KPM75B KPB75B 20 20.16  71 350  3230 N/A N/A        
KPM75B KPB75B 15 15.88  93 350  2950 N/A N/A        
KPM75B KPB75B 12.5 12.49  113 350  2770 N/A N/A N/A      
KPM75B KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPM75B KPB75B 7.5 7.48  188 350  2330 N/A N/A N/A      
                         
                         
KPM90..,KPB86..           n1=1400r/min           500Nm
                         
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM90C KPB86C 300 297.21  4.8 450  6500     N/A N/A N/A N/A
KPM90C KPB86C 250 240.89  5.9 450  6500       N/A N/A N/A
KPM90C KPB86C 200 200.66  7.0  450  6500       N/A N/A N/A
KPM90C KPB86C 150 151.20  9.3 500  6500       N/A N/A N/A
KPM90C KPB86C 125 125.95  12 500  5980       N/A N/A N/A
KPM90C KPB86C 100 99.22  15 500  5520 N/A       N/A N/A
KPM90C KPB86C 75 75.45  19 500  5040 N/A       N/A N/A
KPM90C KPB86C 60 62.43  23 500  4730 N/A       N/A N/A
KPM90C KPB86C 50 49.18  29 500  4370 N/A       N/A N/A
2 Stage
KPM90B KPB86B 60 59.44  24 450  5890 N/A         N/A
KPM90B KPB86B 50 48.18  30 450  5500 N/A         N/A
KPM90B KPB86B 40 40.13  35 450  5170 N/A N/A        
KPM90B KPB86B 30 30.24  47 500  4710 N/A N/A        
KPM90B KPB86B 25 25.19  56 500  4430 N/A N/A        
KPM90B KPB86B 20 19.84  71 500  4090 N/A N/A N/A      
KPM90B KPB86B 15 15.09  93 500  3730 N/A N/A N/A      
KPM90B KPB86B 12.5 12.49  113 500  3510 N/A N/A N/A      
KPM90B KPB86B 10 9.84  143 500  3240 N/A N/A N/A      
KPM90B KPB86B 7.5 7.48  188 500  2950 N/A N/A N/A      

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right-Angle
Gear Shape: Hypoid Gear
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio   double stage worm gearboxChina Custom Kpm50-63-75-86-90 Aluminum Housing Helical Gear Box Similar to Motorvaio   double stage worm gearbox
editor by CX 2023-06-09

China Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox worm gearbox angle

Product Description

 

Product Description

 

Product Description

-K Series Helical Bevel Gearbox

Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.

 

Product Parameters

1. Technical data

Size 38 48 58 68 78 88 98 108 128 158 168 188
Structure K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw) 0.18~3 0.18~3 0.18~5.5 0.18~5.5 0.37~11 0.75~22 1.3~30 3~45 7.5~90 11~160 11~200 18.5~200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~4
4.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~
164.44
17.97~
178.37
Maximum Torque(N.m) 200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000
Weight 11 20 27 33 57 85 130 250 380 610 1015 1700

2: Design option
 

K series gear units are available in the following designs
KAZ..Y.. Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y… Foot-mounted helical-bevel gear units with CZPT shaft
KAT…Y… Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y… Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S… Shaft input helical-bevel gear units
KA…Y… Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y… Combinatorial helical-bevel gear units
KF…Y… Flange-mounted helical-bevel gear units with CZPT shaft
KA(K, KF ,KAF ,KAZ)S…R… Shaft input combinatorial helical-bevel gear units
KAF…Y… Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y… When equipping the user’s motor or the special 1 ,the flange is required to be connected

Materials Data Sheet

 

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

 

Detailed Photos

 

 

Our process of production

Our product line

 

Company Profile

 

Company Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 
 

 

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox   worm gearbox angleChina Custom Hot Selling K Series Helical Gear Units Bevel Geared Motor Gearbox   worm gearbox angle
editor by CX 2023-05-24

China Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox worm gear backdrive

Product Description

Factory outlet Helical and Bevel-Helical Gear Units T series 1 to 2 ratio gearbox

Product Description


Technical data:

1. Power: 0.37-200 (KW)
2. Output Speed: 11-226RMP,
3. Torque: 400-56000 (N. M)
4. Transmission stage: Three stage

Applications:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions

1. We accept sample order.
2. We undertake the problems due to quality.
3. We supply detail answers about technical questions.
4. We are the manufacturer so we could supply the products as soon as possible.
5. At the instance of our dear customer, we can do the customized gear boxes for clients.

Detailed Photos

Commercial information:
1. MOQ: 1 set
2. Packing method: Polywood
3. Delivery lead time: 10-25 days
4. Price terms: FOB, CIF, EXW
5. Payment method: T/T, 30% in advance, 70% balance before delivery
6. Shipping port: HangZhou
7. OEM: We accept customized products as per your special requirement.
8. Xihu (West Lake) Dis.lines for the Selection: Usually we can select 1 machine which is suitable for you with some informations from you, such as ratio/motor speed/mounting dimension/ output torque etc.
9. If the minimum order amount is in excess of $10000, there are preferential

input power 0.018-96kw
ratio 1-3
permissable torque 11-607N.M
mounting type:  footmounted
usage: change direction

Product Parameters

Models Input Power Ratio Max. Torque Weight(kg) Output Shaft Dia.(k6)
T2 0.014KW~1.79KW 1~2 11 2 Φ15
T4 0.026KW~4.94KW 1~2 31 10 Φ19
T6 0.037KW~14.9KW 1~3 94 21 Φ25
T7 0.042KW~22KW 1~3 139 32 Φ32
T8 0.064KW~45.6KW 1~3 199 49 Φ40
T10 0.11KW~65.3KW 1~3 288 78 Φ45
T12 0.188KW~96KW 1~3 607 124 Φ50
T16 0.40KW~163KW 1~3 1073 188 Φ60
T20 0.69KW~234KW 1~3 1943 297 Φ72
T25 1.4KW~335KW 1~3 3677 488 Φ85

Ratio: 1:1, 1.5:1, 2:1, 2.5:1, 3:1

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

FAQ:

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Welcome to contact us for more detail information and inquiry.
If you have specific parameters and requirement for our gearbox, customization is available.

Application: Machinery, Industry
Function: Change Drive Direction, Speed Reduction
Layout: Right Angle
Hardness: Hardened
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

worm reducer

Worm reducer gearbox – What You Need to Know

When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.

Features

Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

Functions

Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

Applications

This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
worm reducer

Cost

Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

aspect

Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
worm reducer

Worm gear reducer gearbox oil

Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.

China Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox   worm gear backdriveChina Custom Factory Outlet Helical and Bevel-Helical Gear Units T Series 1 to 2 Ratio Gearbox   worm gear backdrive
editor by CX 2023-05-18

China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear with Hot selling

Problem: New
Guarantee: 3 months
Condition: Worm
Applicable Industries: Garment Retailers, Manufacturing Plant, Equipment Repair Retailers, Property Use, Retail, Printing Stores, Other
Bodyweight (KG): .one
Soon after Warranty Provider: Video clip technological assist
Local Service Location: None
Showroom Place: None
Online video outgoing-inspection: Presented
Machinery Test Report: Offered
Advertising Sort: New Solution 2571
Warranty of main components: Not Accessible
Main Components: Motor, Gearbox, Motor, Force vessel, Gear, Pump
Content: Steel, Steel
Standard or Nonstandard: Normal
Direction: Double Direction, Custom-made
Dimension: As Customers’ Request
Tolerance: .01-.05mm or Tailored
High quality: 100% Inspection
Support: OEM/ODM
Surface Treatment method: Sandblasting,Polishing,Anodize, Zinc,Nickel,Chrome,Plating, and so on.
Products:: CNC Machining
MOQ: Negotiable
Packaging Particulars: Plastic blisterpacking bagoil paperwooden box
Port: ZheJiang

Products Description OUR Providers

Product IdentifyCustom Gears
ModelGear Module: M0.3-M6. / DP20-DP80Pulley: Standard or Personalized dimensions (ex: S3M, 2GT, AT5, Epicyclic Equipment HTD5M, XL)
Precision gradeJIS 3-5 / DIN 7-9
MaterialBrass, C45 steel, Stainless steel, Copper, Aluminum, Alloy, PE, PVC, POM, and many others.
Tolerance0.001mm – .01mm – .1mm
FinishShot, Sand blasting, Warmth treatment method, Annealing, Tempering, Sharpening, Anodizing, etc.
OEM/ODM1. Manufacturing in accordance to customer’s requirement. 2. Supplying custom made gear design or gear solution optimization. 3. Supplying expert enterprise conversation service.4. Support Developoment and Reverse engineering support.
Testing EquipmentDigital Height Gauge, Micrometer caliper , Caliper, Equipment measuring equipment, Projection equipment, Bulldozer undercarriage components D31PX-21 chain generate sprocket 11Y-27-11531 Hardness tester, and so on.
Why Pick Us was set up in , early specializes in gear processing of reducers. We offer personalized provider dependent on customer needs.Given that its institution, we have been serving consumers with a specialist, speedy and enthusiastic attitude.We are recognized and dependable by customers with our higher good quality common and skills in gears.”Integrity-primarily based, customer initial, quality first.” is our company’s organization philosophy. Every single product is created with the maximum common good quality. In purchase to satisfy the requirements of customers, we always try our ideal. Customers’ affirmation are our greatest enthusiasm to shift ahead. Packing&supply FAQ Title goes listed here.Q: Are you trading firm or producer ?A: We are a producer. We supply specialist personalized provider in accordance to customers’ requirement.Q: How lengthy is your shipping time?A: It relies upon on the creation processes, the manufacturing cycle would be 45-65 days.Q: Do you offer samples ?A: Yes, we could provide the sample. Items building fee can be charged. Sample payment can be refunded following merchandise obtained.Q: What is your conditions of payment ?A: Payment =2000 USD, thirty% T/T in advance , equilibrium before cargo.

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear     with Hot selling		China weite OEM ODM Factory Manufactured High precision custom 304 316 cnc machining parts worm gear     with Hot selling
editor by czh 2023-02-20

China Standard Mountain Bike Accessories Mountain Bike/Electric Bike Gear with Free Design Custom

Product Description

Basic Info.

apply to:

Custom auto parts gearbox gear engine synchronous wheel sprocket gear processing!
 

1) Our company all factory products 100% testing, testing instruments are caliper, micrometer, two, three, material detector, concentricity measurement instrument, chromium hardness tester, automatic optical screening machine, etc…

2) Processing equipment :CNC, turn-milling compound CNC lathe, automatic lathe, injection molding machine, hobbing machine, punch, wire cutting, silk bud machine, polishing machine, etc

 

HangZhou HangZhou Hardware Products Co., Ltd. was established in 2007, is a focus on high-end precision parts processing and customization enterprise, set design, production and surface treatment in 1 of the processing plant, the company adhering to the “customer first, the pursuit of excellence, team cooperation, continuous innovation, mutual respect, common growth” business philosophy. To become a world-class precision metal parts manufacturer and unremitting efforts.

FAQ:
1. What are your packing conditions?
A:Generally speaking, we use clear plastic boxes and brown paper boxes for packing. If you have a legally registered patent, we can pack the goods in your brand box after receiving your authorization.

2. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

3: What is the type of payment?
A: Usually you should prepay 50% of the total amount.  The balance should be pay off before shipment.

4.  How does the company control the quality? 
A: Inspection product with professional equipment , like CMM, height gauge, caliper & micrometer,quadratic equipment .

5. What is your sample policy? 
A:We can provide samples. Usually we will provide 1-2 samples for testing or quality inspection. But will collect sample fee first, when making large goods can return sample fee! Your company bear the freight!

6. Have you tested all the goods before delivery? 
A: Yes, we need 100% inspection before delivery .

7.how can you keep our business in a good long-term relationship?
A1: We maintain good quality and competitive price to ensure that our customers benefit
A2: We respect every customer and regard them as our friends. We sincerely do business with them and make friends with them,No matter where they come from.

 

Model NO. customized Type

Car/battery car/bicycle

Specification customized Modulus   1.5
Transport Package Carton/Wooden Origin Dongguan China
HS Code 8483409090 Production Capacity 800pieces/day
Model NO. customized Type

Car/battery car/bicycle

Specification customized Modulus   1.5
Transport Package Carton/Wooden Origin Dongguan China
HS Code 8483409090 Production Capacity 800pieces/day

Benefits and Uses of Miter Gears

If you’ve ever looked into the differences between miter gears, you’re probably wondering how to choose between a Straight toothed and Hypoid one. Before you decide, however, make sure you know about backlash and what it means. Backlash is the difference between the addendum and dedendum, and it prevents jamming of the gears, protects the mating gear surfaces, and allows for thermal expansion during operation.
gear

Spiral bevel gears

Spiral bevel gears are designed to increase efficiency and reduce cost. The spiral shape creates a profile in which the teeth are cut with a slight curve along their length, making them an excellent choice for heavy-duty applications. Spiral bevel gears are also hypoid gears, with no offsets. Their smaller size means that they are more compact than other types of right-angle gears, and they are much quieter than other types of gear.
Spiral bevel gears feature helical teeth arranged in a 90-degree angle. The design features a slight curve to the teeth, which reduces backlash while increasing flexibility. Because they have no offsets, they won’t slip during operation. Spiral bevel gears also have less backlash, making them an excellent choice for high-speed applications. They are also carefully spaced to distribute lubricant over a larger area. They are also very accurate and have a locknut design that prevents them from moving out of alignment.
In addition to the geometric design of bevel gears, CZPT can produce 3D models of spiral bevel gears. This software has gained widespread attention from many companies around the world. In fact, CZPT, a major manufacturer of 5-axis milling machines, recently machined a prototype using a spiral bevel gear model. These results prove that spiral bevel gears can be used in a variety of applications, ranging from precision machining to industrial automation.
Spiral bevel gears are also commonly known as hypoid gears. Hypoid gears differ from spiral bevel gears in that their pitch surface is not at the center of the meshing gear. The benefit of this gear design is that it can handle large loads while maintaining its unique features. They also produce less heat than their bevel counterparts, which can affect the efficiency of nearby components.

Straight toothed miter gears

Miter gears are bevel gears that have a pitch angle of 90 degrees. Their gear ratio is 1:1. Miter gears come in straight and spiral tooth varieties and are available in both commercial and high precision grades. They are a versatile tool for any mechanical application. Below are some benefits and uses of miter gears. A simple explanation of the basic principle of this gear type is given. Read on for more details.
When selecting a miter gear, it is important to choose the right material. Hard faced, high carbon steel is appropriate for applications requiring high load, while nylon and injection molding resins are suitable for lower loads. If a particular gear becomes damaged, it’s advisable to replace the entire set, as they are closely linked in shape. The same goes for spiral-cut miter gears. These geared products should be replaced together for proper operation.
Straight bevel gears are the easiest to manufacture. The earliest method was using an indexing head on a planer. Modern manufacturing methods, such as the Revacycle and Coniflex systems, made the process more efficient. CZPT utilizes these newer manufacturing methods and patented them. However, the traditional straight bevel is still the most common and widely used type. It is the simplest to manufacture and is the cheapest type.
SDP/Si is a popular supplier of high-precision gears. The company produces custom miter gears, as well as standard bevel gears. They also offer black oxide and ground bore and tooth surfaces. These gears can be used for many industrial and mechanical applications. They are available in moderate quantities from stock and in partial sizes upon request. There are also different sizes available for specialized applications.
gear

Hypoid bevel gears

The advantages of using Hypoid bevel and helical gears are obvious. Their high speed, low noise, and long life make them ideal for use in motor vehicles. This type of gear is also becoming increasingly popular in the power transmission and motion control industries. Compared to standard bevel and helical gears, they have a higher capacity for torque and can handle high loads with less noise.
Geometrical dimensioning of bevel/hypoid bevel gears is essential to meet ANSI/AGMA/ISO standards. This article examines a few ways to dimension hypoid bevel and helical gears. First, it discusses the limitations of the common datum surface when dimensioning bevel/helical gear pairs. A straight line can’t be parallel to the flanks of both the gear and the pinion, which is necessary to determine “normal backlash.”
Second, hypoid and helical gears have the same angular pitch, which makes the manufacturing process easier. Hypoid bevel gears are usually made of two gears with equal angular pitches. Then, they are assembled to match one another. This reduces noise and vibration, and increases power density. It is recommended to follow the standard and avoid using gears that have mismatched angular pitches.
Third, hypoid and helical gears differ in the shape of the teeth. They are different from standard gears because the teeth are more elongated. They are similar in appearance to spiral bevel gears and worm gears, but differ in geometry. While helical gears are symmetrical, hypoid bevel gears are non-conical. As a result, they can produce higher gear ratios and torque.

Crown bevel gears

The geometrical design of bevel gears is extremely complex. The relative contact position and flank form deviations affect both the paired gear geometry and the tooth bearing. In addition, paired gears are also subject to process-linked deviations that affect the tooth bearing and backlash. These characteristics require the use of narrow tolerance fields to avoid quality issues and production costs. The relative position of a miter gear depends on the operating parameters, such as the load and speed.
When selecting a crown bevel gear for a miter-gear system, it is important to choose one with the right tooth shape. The teeth of a crown-bevel gear can differ greatly in shape. The radial pitch and diametral pitch cone angles are the most common. The tooth cone angle, or “zerol” angle, is the other important parameter. Crown bevel gears have a wide range of tooth pitches, from flat to spiral.
Crown bevel gears for miter gear are made of high-quality materials. In addition to metal, they can be made of plastic or pre-hardened alloys. The latter are preferred as the material is less expensive and more flexible than steel. Furthermore, crown bevel gears for miter gears are extremely durable, and can withstand extreme conditions. They are often used to replace existing gears that are damaged or worn.
When selecting a crown bevel gear for a miter gear, it is important to know how they relate to each other. This is because the crown bevel gears have a 1:1 speed ratio with a pinion. The same is true for miter gears. When comparing crown bevel gears for miter gears, be sure to understand the radii of the pinion and the ring on the pinion.
gear

Shaft angle requirements for miter gears

Miter gears are used to transmit motion between intersecting shafts at a right angle. Their tooth profile is shaped like the mitre hat worn by a Catholic bishop. Their pitch and number of teeth are also identical. Shaft angle requirements vary depending on the type of application. If the application is for power transmission, miter gears are often used in a differential arrangement. If you’re installing miter gears for power transmission, you should know the mounting angle requirements.
Shaft angle requirements for miter gears vary by design. The most common arrangement is perpendicular, but the axes can be angled to almost any angle. Miter gears are also known for their high precision and high strength. Their helix angles are less than ten degrees. Because the shaft angle requirements for miter gears vary, you should know which type of shaft angle you require before ordering.
To determine the right pitch cone angle, first determine the shaft of the gear you’re designing. This angle is called the pitch cone angle. The angle should be at least 90 degrees for the gear and the pinion. The shaft bearings must also be capable of bearing significant forces. Miter gears must be supported by bearings that can withstand significant forces. Shaft angle requirements for miter gears vary from application to application.
For industrial use, miter gears are usually made of plain carbon steel or alloy steel. Some materials are more durable than others and can withstand higher speeds. For commercial use, noise limitations may be important. The gears may be exposed to harsh environments or heavy machine loads. Some types of gears function with teeth missing. But be sure to know the shaft angle requirements for miter gears before you order one.

China Custom F Series Parallel Shaft Helical Gear Units near me supplier

Merchandise Description

F Collection Parallel Shaft Helical Gear Units
Factors:
1. Housing: Solid Iron
2. Gears: Hardened Helical Gears
3. Input Configurations:
Equipped with Electrical Motors
Reliable Shaft Input
IEC-normalized Motor Flange
4. Applicable Motors:
Solitary Section AC Motor, Three Stage AC Motor
Brake Motors
Inverter Motors
Multi-velocity Motors
Explosion-evidence Motor
Roller Motor
5. Output Configurations:
Sound Shaft Output
Hollow Shaft Output

Versions:
F Collection – Foot-mounted, reliable shaft output
FAB Collection – Foot-mounted, hollow shaft output
FA Series – Keyed hollow shaft output
FF Collection – B5 Flange-mounted, solid shaft output
FAF Series – B5 Flange-mounted, hollow shaft output
FAZ Collection – B14 Flange-mounted, hollow shaft output
Fat Collection – Hollow shaft output, torque arm
FH, FHB, FHF, FHZ Sequence – Hollow shaft output, shrink disk
FV, FVB, FVF, FVZ Sequence – Hollow shaft output, splined hollow shaft
F(FA, FF, FAF, FAB, FAZ)S Collection – Solid shaft input

Attributes:
1. Modular design and style, compact framework. Further-slender parallel shaft helical gearmotors are the ideal solution when place is restricted
two. F sequence parallel shaft helical gearmotors are normally used in conveyors and supplies processing programs
three. Multi-phase(2 or 3 phases) gear units for lower output pace
four. Hollow output shaft with keyed link, shrink disk, splined hollow shaft, or torque arm
five. Can be merged with other varieties of gearboxes (This sort of as R Series, UDL Sequence)
6. CZPT mounting alternatives (foot-mounted, flange-mounted, shaft-mounted)

Parameters:

Types Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
Solid Shaft Hollow Shaft
F38 25mm 30mm 16mm .eighteen~3. three.81~128.51 200
F48 30mm 35mm 16mm .18~3. 5.06~189.39 four hundred
F58 35mm 40mm 19mm .eighteen~5.5 five.eighteen~199.70 600
F68 40mm 40mm 19mm .18~5.5 4.21~228.99 820
F78 50mm 50mm 24mm .37~eleven 4.thirty~281.seventy one 1500
F88 60mm 60mm 28mm .75~22 four.20~271.ninety two 3000
F98 70mm 70mm 38mm one.1~thirty four.68~276.sixty four 4300
F108 90mm 90mm 42mm two.2~45 6.20~255.25 7840
F128 110mm 100mm 55mm 7.5~ninety 4.sixty three~172.33 12000
F158 120mm 120mm 70mm 11~two hundred twelve.07~270.18 18000

Set up:
Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted
Lubrication:
Oil-tub and Splash Lubrication
Cooling:
Normal Cooling

Solution pictures

Product software:

Packing & Shipping:

Our organization :
AOKMAN® was launched in 1982, which has more than 36 a long time in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can supply the proper answer for uncountable programs. Our merchandise are broadly used in the ranges of metallurgical, metal, mining, pulp and paper, sugar and alcohol market and a variety of other sorts of machines with a powerful presence in the worldwide marketplace.
AOKMAN® has turn into a trustworthy provider, in a position to offer higher high quality gearboxes.With 36 many years encounter, we CZPT you the utmost dependability and safety for equally merchandise and solutions.

Consumer visiting:

Our Providers:

Pre-sale providers 1. Decide on products model.
two.Layout and manufacture items in accordance to clients’ special prerequisite.
3.Practice technological personal for clientele
Services throughout marketing one.Pre-check out and acknowledge goods ahead of delivery.
2. Help customers to draft resolving strategies.
After-sale providers 1.Aid customers to prepare for the very first design scheme.
2. Teach the 1st-line operators.
three.Take initiative to eradicate the problems swiftly.
four. Give technical exchanging.

FAQ:

If you have particular parameters and necessity for our gearbox, customization is available.

The ideal transmission choice is when high transmission reduction is necessary. A worm gear is comparable to a helical equipment with a throat lower to improve the outer diameter of the wheel. The throat makes it possible for the worm gear to wrap totally about the threads of the worm. By chopping the threads on the worm relatively than the tooth, and by modifying the amount of threads, distinct ratios can be accomplished with out altering the mounting arrangement. A special attribute of worm gears and worm gear assemblies is their ability to prevent reverse rotation.
The lubricating oil external circulation products of the worm gear reducer tools has lower oil temperature. The worm gear reducer programs to traverse its electricity. The worm equipment is produced of non-ferrous metallic. Learn data worms are typically made of challenging metal. For that reason, using a great deal of heat in the application, coupled with the affect of the ambient temperature, it is hard to control the temperature of the reducer. Use inside of the temperature variety. When the ambient temperature is lower than 0℃, the doing work temperature of the worm equipment reducer ought to be managed at -40℃~40℃. It is recommended to warmth or use a minimal freezing point lubricant ahead of the oil is entirely dissolved.

China Custom F Series Parallel Shaft Helical Gear Units     near me supplier

China wholesaler ANSI Standard Steel Spur Gears Custom Gear with Keyway with Free Design Custom

Item Description

Rapid particulars
 Gear transmission refers to the unit that transmits motion and power from the gear pair. It is the most extensively utilised mechanical transmission method in CZPT tools. Its transmission is more exact, large efficiency, compact framework, trustworthy procedure and long service lifestyle.Our gears can be warmth treated, hardened, oil immersed according to buyer needs.The gear is commonly utilised in industry, car, electricity resources, motor, bicycle, electrombile.

We can make customers’ satisfactory goods in accordance to the samples or drawings presented by consumers. For the completion of a merchandise, we also need to have to know its material, warmth treatment specifications and surface remedy demands. We are a manufacturing unit with 40 a long time of manufacturing encounter, welcome to consult.
The gain of our equipment
one Extensive assortment of applicable peripheral speeds and powers.
2 The transmission ratio is precise, secure and productive.
3 Reputable efficiency and prolonged provider daily life.

specialized provider of a complete selection of motor shafts, gears, Flanges(Couplings), equipment racks, sprockets, pulley, machined parts and so on.

Due to our sincerity in supplying greatest provider to our customers, comprehension of your needs and overriding perception of responsibility towards filling buying specifications, we have obtained the believe in of buyers worldwide. Having accumulated precious expertise in cooperating with international consumers, our products are marketing well in the American, European, South American and Asian marketplaces.Our items are made by CZPT computerized equipment and tools. In the meantime, our merchandise are created in accordance to substantial top quality expectations, and complying with the international advanced normal conditions.

With a lot of years’ expertise in this line, we will be dependable by our benefits in aggressive price tag, a single-time supply, prompt response, on-hand engineering assist and great following-sales solutions.

Moreover, we also can design and make non-common merchandise to fulfill customers’ unique specifications. Quality and credit history are the bases that make a company alive. We will give best solutions and higher high quality items with all sincerity. If you need to have any details or samples, please make contact with us and you will have our before long reply.

Quality method recognition:

What is material you can procedure?
Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 and so forth
Brass/copper: C11000, C15710, C12000, C26000, C36000, and so forth
Carbon steel:  Q235,S235JR,1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, and so on
Plastic: PVC, POM, Telfon, Delrin, PEEK ,Nylon, Abs, Pc, PP,PA6, PA66, and many others
Cost-free chopping steel: 1211, 12L13, 12L14, 1215, etc
Resource Steel: SKD61,SKD11,HSS M2,ASP23 ,H13,1.2344,D2,1.2379,and so forth
Alloy steel: 40Cr,15CrMo,4140,4340,35CrMo,16MnCr5
Titanium alloy
 
What benefit we can get from you?
one)Competitive cost
two)High high quality manage : a hundred% entire inspection before shipment
three)High precision, tolerance can be ± .005mm
four)Rapidly lead time (5-7days for samples, 12-15 days for mass production)
five)Non-regular//OEM//custom-made support supplied
6)No MOQ, tiny QTY is appropriate.
7)ISO 9001:2015 certificated factory, ROHS content employed
nine)Specialist export packing: different Blister plastic box or Bubble Wrap/Pearl Wool +Carton+Wooded Case, preserve no scratch and injury
 
How does the CZPT manage the quality?
1)For the duration of processing, the functioning machine worker inspect the each and every dimensions by them selves.
two)After completed the 1st entire part, will present to QA for full inspection.
3)Ahead of cargo, the QA will examine according to ISO sampling inspection standard for mass production. Will do 100% entire examining for tiny QTY.
4) when shipping and delivery the merchandise, we will hooked up the inspection report with the elements.
 
How to manage the complains?
1)For the duration of processing, if discovered any dimensions faulty, we will notify the consumers and get customers acceptance.
2)If occur any grievances following received the items, pls show us photographs and detail problems details, we will examine with the creation section and QC depart. Instantly and give solving solution with 6 hrs.
3)If want re-make, we will organize re-make urgently and ship you new replacement within 5 days. CZPT will bear all the value ( consist of delivery expense).
 
What is the payment phrase?
fifty% deposit, fifty% harmony by T/T before cargo when order volume above 5000USD.
one hundred% T/T in CZPT when sum less than 5000USD
L/C payment expression for big volume get is appropriate.
Paypal and Western Union for samples value or extremely modest get.
 
 
What is actually the supply time ?
Regular for samples, 5-7 doing work times
For mass production, it takes about twelve-15 functioning days.
If any urgent components, we can supply preferential processing and manage the shipping and delivery time as you needed.
 
What is the regular of package?
Specialist export packing:
1)Individual Blister plastic box or Bubble Wrap/Pearl Wool, maintain no scratch and injury.
2)Underneath 100 KGS parts, use robust DHL export Carton .
three)Earlier mentioned one hundred KGS, will customise Wooded scenario for packing.
 
How to ship the components?
one)Usually, we delivered the merchandise by DHL,FEDEX,UPS,TNT express.
two-3 days can arrived the clients’ organization straight.
two)For heavy areas, can delivered by air or by sea according to customers’indication.
 
Can we get some sample?
1.Cost-free sample can be presented,but the clients will bear the transport price.
2.Samplemaking can be happy as customer’s demands,and the sample value is about fifty-100 USD for every component,it depends on the processing.
three. Sample charge is returnable right after buy the mass production.
 
What kind of certification you have ?
We have ISO9001:2015
RoHS compliance for content and surface area treatment
 
What data must i let you know when i want to make a inquiry?
1.The drawings ( PDF,CAD or 3D )?
two. The content for each and every drawings?
three. The surface area treatment method need.
four. How many items do you require?
 
How quick you can get quotation from CZPT ?
Following get customer’s detail enquiry( Obvious drawings, materials, QTY, floor therapy).
Usually, we will offer offer inside 6 hours.
If a lot more than 100 drawings, will provide price tag in 24 hrs.
 
What is your primary market place?
North The us, South The us, Western European,
Southeast Asia,Australia
 

The gear ratio of the worm gear set is determined by dividing the amount of teeth of the gear by the number of threads. For that reason, solitary thread yields larger ratios than multithreading. All ep worm gear bushings have still left or appropriate thread. ep worm equipment sets are accessible in one, double, triple and quadruple threads.
Lubrication is an crucial element to boost the efficiency of worm gear transmission. The worm gear motion generates a great deal of heat, which decreases effectiveness. The power delivered at a provided temperature boosts with the transmission performance. Proper lubrication decreases friction and heat, which raises efficiency.

China wholesaler ANSI Standard Steel Spur Gears Custom Gear with Keyway     with Free Design Custom

China Custom Ball Mill Girth Gear Used of The Construction Industry. near me supplier

Item Description

 

Solution Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Equipment
Girth Gears offered locate comprehensive software in diverse sector sectors such as in sponge iron crops, steel & cement business, mining market, wind mills as properly as in other sector sectors. These are made accessible in module assortment of ten Module to 70 Module and in least diameters of one hundred mm to 15000 mm. More, these comprise maximum fat of 70 MT one items. Here the selection of hardened & floor gear bins/gears comprise Worm equipment containers, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and other individuals.

ZTIC Gear Cutting Equipment contain:
Ø16m CNC Hobbing Machine
Ø12m Equipment Reducing Machine (Switzerland)
Ø10m Hobbing Device (Germany)
Ø4m CNC Higher Velocity Hobbing Device (Germany)
Ø1.6m Horizontal CHC Hobbing Device (Germany)
Ø5m CNC Profile Gear Grinding Device (Germany)
Ø2.8m CNC Profile Gear Grinding Equipment (Germany)
Ø1.25m CNC Profile Equipment Grinding Equipment (Germany)
Ø1m CNC Profile Gear Grinding Equipment (Germany)
Ø0.8m CNC Profile Equipment Grinding Equipment (Germany)
Computerized positioner
Module Selection:  ten Module to 70 Module.
Diameter : Min 100 mm to16000 mm.
Weight : Max 120 MT one piece.
Hardened & Ground Equipment Packing containers/Gears:
Worm equipment containers
Helical / Double helical gears/gearboxes
Helical-Bevel gearboxes
Planetary Gearboxes
Hardened & Ground Helical- CZPT & Spiral-bevels gears/gearboxes.
Rack & Pinions
Rankings:
Min 3 hp to  Max 1400 hp
Splash / Pressured lubrication type
Ship Enquiry
With far more than a thousand girth gears offered over the planet CZPT Gear is a leading supplier in the cement and mineral market. And as member of AGMA (American Equipment Makers Affiliation), we do actively take component in defining the regular for gear ranking calculations and support variables. 
We provide girth gears in 3 different styles
Fabricated steel
– forged ring
– rolled plate
Cast steel 
Ductile (Nodular) cast iron  
Fabricated gears became more frequent in the past and are created with solid metal equipment rim components and electro welded human body framework. The rings are manufactured from a whole block of substantial resistance alloy metal. Soon after the tough machining of the ring, we carry out hardening and tempering heat treatment method in purchase to increase the mechanical characteristic and consequently its appropriate efficiency.  
Avantages of fabricated girth gears
The cast content composition excludes the danger of inclusions
Structure problems like fuel holes, CZPT shrinkage, pin holes, hot tears, sand and slag inclusions are prevented
That’s why, restore welding of the body composition and e.g. grinding of toothed regions is not required.
The fabricated manufacturing treatment excludes the want for designs and risers
Rim materials has increased hardness and increased power than the substance employed for the underlying construction (i.e. web, gussets)
These attributes will minimize the lead time and expenses. Fabricated production assures a quickly shipping.
This is particularly beneficial in an crisis circumstance, in which the current gear rim is suffering from damage   
Characteristics
External teeth 
Maximum diameter: 16000 mm 
Toothed encounter width: 1700 mm 
Optimum module: 45 by hob 
Optimum module: 65 gear finishing cutter
Inside teeth 
Highest Diameter: 6500 mm 
Optimum module: 25.4 
Toothed experience width: four hundred mm
Forging content process 
Forging 
Last rolling 
Furnace cooling 
Management on production 
Water quenching 
Hardness testing 
Rough machining 
Ultrasonic testing and dimensional inspection 
Last inspection certification

Applications 
Our girth gears are used in the cement and minerals industries: 
A variety of kinds of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other massive gear ring application
Pinions
ZTIC Equipment invested in significant resources and attained several improvements with pinions. The correct mixture of content, hardness and finishing between pinion and equipment is vital for a prolonged lifetime of the mounted products. We style and manufacture pinions to match each buyers need to have, no matter how distinctive the scenario may well be. 

 

Product Structural attributes Processing measure Test articles
Girth Gear (1)GS42CrMo4Alloy Metal (corporate proprietary standards)
HB 220~240
(2)semi-structured, Y-Spoke 
(3)Helical 
(4) reasonable sealing and alignment structure of alloy metal (company proprietary expectations)
(1) outer steel refining (R-H argon and vacuum remedy) 
(2) proprietary chilly mould hanging sand technology to guarantee the casting, the enamel dense 
(3) normalizing (proprietary technological innovation) to guarantee that the tooth surface hardness 
Soon after
(4)rough hobbing, launch time, fix the joint surface area, then wonderful roll 
(5) proprietary do-it-yourself hob fine hobbing
(1)castings mechanical properties and chemical composition (internal normal) 
(2) roughing after sonic testing 
(3)semi-finishing, ending right after ultrasonic screening and CZPT particle inspection 
(4) tooth surface area CZPT particle inspection, hardness test 
(5)tooth tolerance check 
(6) the manufacturing facility assembly load examination to check the precision of the dimension of gear

 

Business Profile

Our Positive aspects

 

Certifications

Right after Income Support

 

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES able to provide:

one. ENGINEERED SPARES – Design and style AND Production

2. Large Quantity Metal AND IRON CASTING FOUNDARIES

three. Huge Device Shop Capabilities

4. Coaching PROGRAMMES

5. PREVENTATIVE Routine maintenance Packages

six. PREVETATIVE Servicing Companies

7. Comprehensive Maintenance Programs

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES’s Area Provider Engineers are educated particularly in the HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES brand name team items but are able of endeavor the servicing of other OEM manufacturers.

Our professionals are geared up with the most innovative technological diagnostic equipment obtainable to difficulties shoot your products to optimise performance and minimise down time.

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES also has an in depth functionality in giving all you consumable and electrical/ mechanical spare component needs.

FAQ

Q: Why we believe in HangZhou CZPT industries co., ltd:

A: 1. A lot more than 30 years encounter.

     2.We are the major skilled provider of mining equipment, building equipment, machines casting and cast      parts

     3. All goods accomplished ISO9901:2000 good quality management certificate and CE, ROHS certificates.

 

Q:Supply time

A: components direct time 1-2months, machines 2-3months.

 

Q:Payment phrases

A: Accept payment sort: T/T, L/C, Western union,Income.

30% deposit when signed deal. Full payment compensated ahead of shipping and delivery

 

Q: Quality warranty?

A: ensure time: 1 calendar year for primary machinery. If one thing wrong we will supply the specialized guidance and uncover resolution right away. For people sporting parts we assure substantial quality elements for prolonged-expression provide.

 

Q: After income support?

A: we can offer technological guide for devices operating test and areas servicing if end consumer demands.

Certain pitches and leads of the worm do not permit the worm equipment to generate the worm. This is useful when the application demands to lock the output if the application is working in the opposite path. When the helix angle is much less than 5°, the worm is self-locking. When the helix angle is greater than 10°, the worm can be driven back again. Worm and worm gear assemblies should be mounted on vertical, non-intersecting shafts.
Protection PROVISIONS: Worm drives need to not be employed as a locking system to safe heavy objects, which may possibly trigger injuries or injury during reverse motion. In non-perhaps harmful programs, self-locking is required to prevent reverse rotation, and then a lower-pitch solitary-threaded worm is employed to automatically lock the worm equipment to avert reverse rotation.

China Custom Ball Mill Girth Gear Used of The Construction Industry.     near me supplier

China wholesaler OEM Manufacturer High Precision Custom Industrial Steel Metal Sintered Gears Forged Steel Gear Wheel for Rotavator Side Gears Motor with Great quality

Merchandise Description

OEM Company High Precision Personalized Industrial Metal Steel Sintered Gears Cast Steel Equipment Wheel for rotavator aspect gears motor

 

Gear shaft model Tailored equipment accoding to clients sample or drawing
Processing device CNC equipment
Content 20CrMnTi/ 20CrMnMo/ 42CrMo/ 45#metal/ 40Cr/ 20CrNi2MoA
Warmth treattment Carburizing and quenching/ Tempering/ Nitriding/ Carbonitriding/ Induction hardening
Hardness fifty eight-62HRC
Qaulity standerd GB/ DIN/ JIS/ AGMA
Precision course 5-8 class
Transport Sea transport/ Air shipping/ Specific
Delivery time 30days

Click listed here to get the latest quotation!

Related goods:

 

The recommended supplies for the worm are hardened steel and bronze for the worm equipment. Even so, depending on the software, unhardened metal worms can run sufficiently and much more economically on cast iron worm gears rated at 50%. In addition to metal and hardened steel, worms are accessible in stainless metal, aluminum, bronze, and nylon worm gears are accessible in steel, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).
As the most compact modest precision equipment program, worm gear sets offer substantial reduction ratios in a really small room. Worm gear sets transmit movement among disjoint appropriate-angle shafts and offer the quietest, smoothest managing procedure of any equipment variety.

China wholesaler OEM Manufacturer High Precision Custom Industrial Steel Metal Sintered Gears Forged Steel Gear Wheel for Rotavator Side Gears Motor     with Great quality

China high quality Standard Carbon Hardened Tooth Surface Planet Gear with CE with High Quality with Free Design Custom

Product Description

Common Carbon Hardened Tooth Area Earth Equipment with CE with High Top quality

Comprehensive Photographs

 

Company Profile

 

Certifications

Our Benefits

 

Our group

 

Exhibition

 

Packaging & Transport

 

The efficiency of a worm equipment transmission relies upon to a large extent on the helix angle of the worm. Multi-threaded worms and gears with larger helix angles have confirmed to be twenty five% to 50% far more effective than single-threaded worms. The sliding action of the worm meshing with or meshing with the worm equipment benefits in significant friction and reduction of effectiveness when compared to other kinds of gears. Enhance effectiveness with hardened and ground worm change bronze worm gears.
The lubricating oil external circulation gear of the worm gear reducer tools has minimal oil temperature. The worm equipment reducer ideas to traverse its electricity. The worm gear is created of non-ferrous steel. Learn info worms are usually produced of hard steel. Therefore, employing a whole lot of warmth in the application, coupled with the influence of the ambient temperature, it is challenging to control the temperature of the reducer. Use inside of the temperature assortment. When the ambient temperature is reduced than 0℃, the functioning temperature of the worm equipment reducer should be controlled at -40℃~40℃. It is suggested to warmth or use a minimal freezing position lubricant just before the oil is fully dissolved.

China high quality Standard Carbon Hardened Tooth Surface Planet Gear with CE with High Quality     with Free Design Custom