China manufacturer High Precision OEM Custom Transmission Parts Stainless Steel Bevel Helical Gear for Industrial Usage gear ratio calculator

Product Description

1. Part Name:  

High Precision OEM Custom Transmission Parts Stainless Steel Bevel Helical Gear for Industrial Usage

2. Parts Parameter

 Process Technology Workable size Tolerance
CNC Turning Φ0.5 – φ300 * 750 mm +/-0.003 mm
CNC Milling 510 * 1571 * 500 mm(max) +/-0.01 mm
Drawing Format IGS, STP, X_T, DXF, DWG, PRO/E, PDF
Test Equipment Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. 

3. Material Available:

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc. 
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. 
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. 
Copper C11000, C12000, C12000 C36000 etc. 
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. 
Iron A36, 45#, 1213, 12L14, 1215 etc. 
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. 

3.Surface Treatment Available 

Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc. 

4.Our Main Production  & Inspection Equipments

 MARCHTON has 3, 4, and 5 axis CNC machining centers , CNC lathes, precision CNC milling machine, grinding machine, wire cutting, EDM machine, spectrometer, electronic altimeter, CMM etc. More than 50 sets of machine and testing equipment

5. Our Advantages:
     1. 10 years more experienced engineers team and well trained sales team to support every project
     2. Long term cooperation is our target, quality and price are our basic to achieve it. 
     3. Provide different shipping way quotes to customer, accordingly customer accepted delivery time to find cheapest shipping way.
     4. Well organized and clean workshop environment for all employees

6. Package & Shipping: 
   
   
1. Well packed wooden box for the best protection during transportation from our door to the customer’s door
       2. Small MOQ orders, we protect your parts in transportation as  Soft paper\cardboard\bubble bag etc + Harden cartons + Foam
7.  Application:

8. FAQ: 
1) Are you a factory or a trade company?
We are manufacture, so we can offer you the competitive price and fast lead time. Welcome to visit out factory.
2) Can you provide some samples?
Yes. Samples can be provided. You just need to bear some sample cost and we’ll return it back when proceed into mass production.
3) Will my drawing be safe after you get it? 
Yes. We will not release your design to the third party without your permission.
4) How to deal with the parts received when they are found to be in poor quality?
Please rest assured that all our products are QC 100% inspected and accepted with inspection report before delivery and generally there will no non-conformance; in case of non-conformance, please contact us immediately, take some pictures, we will check the problems and have them reworked or repaired at the first time. The resulting transportation costs are borne by our company.
9. Why Choose Us:                                                    
1.  Quick quotation according to technical drawing
2.  Professional in developing ,manufacturing & stamping
3.  Provide the sample for your reference
4.  High quality with competitive price
5.  Work safety control and precision testing

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Brushed
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Samples:
US$ 0.37/Piece
1 Piece(Min.Order)

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Customization:
Available

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helical gear

What is the purpose of using helical gears in power transmission?

Helical gears are commonly used in power transmission systems for various purposes. Here’s a detailed explanation of the purpose and advantages of using helical gears in power transmission:

  • Smooth and Efficient Power Transfer: One of the primary purposes of using helical gears in power transmission is to achieve smooth and efficient transfer of power. The inclined tooth profile of helical gears allows for gradual and continuous engagement of teeth, minimizing shock loads and ensuring a more uniform distribution of force. This results in smoother power transmission with reduced noise, vibration, and wear.
  • High Torque Transmission: Helical gears are known for their high torque-carrying capacity. The inclined teeth of helical gears enable a larger tooth contact area compared to other gear types such as spur gears. This increased tooth contact area allows helical gears to transmit higher torque, making them suitable for applications that require the transfer of large amounts of power, such as in industrial machinery, automotive drivetrains, and heavy-duty equipment.
  • Variable Speed Ratios: Helical gears can be designed with different numbers of teeth and varying helix angles, allowing for a wide range of speed ratios. By selecting the appropriate combination of gears, the rotational speed and torque can be adjusted to meet the requirements of the power transmission system. This flexibility in speed ratios makes helical gears versatile in applications where variable speed control is necessary.
  • Reduction of Noise and Vibration: The inclined tooth profile and gradual engagement of helical gears contribute to the reduction of noise and vibration in power transmission systems. Compared to spur gears, helical gears generate less noise and vibration due to their smoother meshing characteristics and improved load distribution. This makes helical gears particularly beneficial in applications where noise reduction and smooth operation are important considerations, such as in automotive transmissions and precision equipment.
  • Compact Design: Helical gears can achieve high gear ratios within a relatively compact design. The inclined teeth of helical gears allow for more teeth to be in contact at any given time, enabling a higher gear ratio compared to spur gears of the same size. This compactness is advantageous when there are space constraints or when a smaller gear mechanism is desired without sacrificing performance or torque capacity.
  • High Reliability and Durability: Helical gears are designed to distribute the load over multiple teeth, resulting in improved load-carrying capacity and enhanced gear strength. The inclined tooth profile allows for a larger contact area, reducing stress concentrations and increasing the gear’s resistance to wear and fatigue. These factors contribute to the high reliability and durability of helical gears, making them suitable for demanding power transmission applications that require long service life.

In summary, the purpose of using helical gears in power transmission is to achieve smooth and efficient power transfer, high torque transmission, variable speed control, noise and vibration reduction, compact design, and high reliability. These advantages make helical gears widely used in various industries, including automotive, manufacturing, energy, and many other applications that require reliable and efficient power transmission.

helical gear

Can helical gears be used in heavy-duty machinery and equipment?

Yes, helical gears can be used in heavy-duty machinery and equipment. The design characteristics of helical gears make them well-suited for demanding applications that involve high loads, high speeds, and continuous operation. Here’s a detailed explanation of why helical gears are suitable for heavy-duty machinery and equipment:

  • Load Distribution: Helical gears are known for their excellent load distribution capabilities. The inclined tooth profile of helical gears allows for multiple tooth contact, which helps distribute the load over a larger surface area. This feature enables helical gears to handle high loads encountered in heavy-duty applications, preventing concentrated stresses on individual teeth and promoting reliable power transmission.
  • Smooth Operation: Helical gears operate with a rolling contact between the teeth, resulting in smoother and quieter operation compared to other gear types. The gradual engagement and disengagement of helical gears reduce impact forces and minimize vibrations. This smooth operation is advantageous for heavy-duty machinery and equipment, as it helps reduce wear, noise, and stress on the gear components.
  • High Efficiency: Helical gears exhibit high efficiency due to their rolling contact and continuous tooth engagement. The inclined tooth profile allows for larger contact ratios, resulting in efficient power transmission with minimal energy losses. This characteristic is beneficial for heavy-duty machinery and equipment, as it helps optimize overall system efficiency and minimize energy consumption.
  • Wide Range of Sizes and Ratios: Helical gears are available in a wide range of sizes and ratios, making them versatile for various heavy-duty applications. Whether it’s large-scale industrial machinery or heavy construction equipment, helical gears can be designed and manufactured to meet specific size and ratio requirements. This flexibility allows engineers to tailor the gear system to the demands of the heavy-duty application.
  • Compatibility with High Speeds: Helical gears can effectively handle high rotational speeds, making them suitable for heavy-duty machinery and equipment that operate at high speeds. The helical gear design minimizes the risk of tooth-to-tooth impact and reduces the likelihood of gear tooth failures, such as pitting or chipping, even at elevated speeds. This compatibility with high speeds ensures reliable performance in heavy-duty applications that demand rapid operation.
  • Ability to Handle Shock Loads: Heavy-duty machinery and equipment often experience shock loads during their operation. Helical gears are capable of withstanding moderate shock loads due to their robust construction and tooth engagement characteristics. However, if the application involves high shock loads, additional measures such as using hardened gears, optimizing gear materials, or incorporating shock-absorbing elements may be necessary.
  • Compatibility with Lubrication Systems: Effective lubrication is vital for heavy-duty gear applications to minimize wear, reduce friction, and dissipate heat. Helical gears can be incorporated into lubrication systems that ensure proper oil flow and distribution. The inclined teeth of helical gears facilitate lubricant film formation and retention, helping to maintain optimal operating conditions and prolonging gear life in heavy-duty machinery and equipment.
  • Manufacturing Expertise: The manufacturing processes for helical gears have been well-established and refined over many years. Gear manufacturers have extensive experience and expertise in producing helical gears, including large-scale and heavy-duty versions. This expertise ensures the production of high-quality helical gears that can meet the demands of heavy-duty machinery and equipment.

In summary, helical gears are well-suited for heavy-duty machinery and equipment due to their load distribution capabilities, smooth operation, high efficiency, adaptability to different sizes and ratios, compatibility with high speeds, ability to handle shock loads, compatibility with lubrication systems, and the manufacturing expertise available for their production. These factors make helical gears a reliable choice for heavy-duty applications across various industries.

helical gear

How do you choose the right size helical gear for your application?

Choosing the right size helical gear for your application involves considering several factors to ensure optimal performance and reliability. Here’s a detailed explanation of the steps involved in selecting the right size helical gear:

  1. Determine the Application Requirements: Start by understanding the specific requirements of your application. Consider factors such as the desired speed ratio, torque requirements, power transmission capacity, operating conditions (including temperature, lubrication, and environment), and any special considerations unique to your application.
  2. Calculate the Gear Parameters: Based on the application requirements, calculate the necessary gear parameters. These parameters include the pitch diameter, number of teeth, module or pitch, pressure angle, helix angle, face width, and center distance. These calculations can be performed using gear design formulas or software tools specifically designed for gear selection.
  3. Consider Load and Strength: Evaluate the load conditions that the helical gear will experience. Take into account factors such as the transmitted torque, radial loads, axial loads, and dynamic forces. Ensure that the selected gear can withstand the anticipated loads and provide sufficient strength and durability. Consider factors such as gear material, heat treatment, and tooth geometry to ensure adequate load-carrying capacity and resistance to wear and fatigue.
  4. Check Gear Meshing and Alignment: Proper gear meshing and alignment are crucial for smooth operation and efficient power transmission. Ensure that the selected gear size and tooth profile allow for proper meshing with the mating gear. Consider factors such as backlash, tooth contact pattern, and alignment tolerances to minimize noise, vibration, and wear. Proper alignment of shafts and bearings is also important for optimal gear performance.
  5. Consider Space Limitations: Evaluate the available space in your application for gear installation. Consider factors such as the gear diameter, length, and clearance requirements. Ensure that the selected gear size can fit within the available space without interfering with other components or causing installation challenges.
  6. Consult Manufacturer’s Guidelines: Refer to the manufacturer’s guidelines, catalogs, and technical documentation for the specific type and brand of helical gear you are considering. Manufacturers often provide recommendations, selection charts, and engineering support to assist in choosing the right size gear for different applications. It’s beneficial to leverage their expertise and knowledge.
  7. Consider Cost and Availability: Evaluate the cost and availability of the selected helical gear. Consider factors such as the gear’s price, lead time, availability of spare parts, and any additional costs associated with installation or maintenance. Balance your requirements with the available budget and ensure that the chosen gear offers a cost-effective solution without compromising performance or quality.

By following these steps and considering the application requirements, load conditions, gear parameters, meshing characteristics, space limitations, manufacturer’s guidelines, and cost factors, you can choose the right size helical gear that meets your specific application needs.

It’s important to note that gear selection can be a complex process, and it may be beneficial to consult with an experienced engineer or gear specialist to ensure an accurate and optimized gear sizing for your specific application.

China manufacturer High Precision OEM Custom Transmission Parts Stainless Steel Bevel Helical Gear for Industrial Usage gear ratio calculatorChina manufacturer High Precision OEM Custom Transmission Parts Stainless Steel Bevel Helical Gear for Industrial Usage gear ratio calculator
editor by CX 2023-10-18