China manufacturer Cast Iron Cement Kiln Girth Gear for Ball Mill with Free Design Custom

Product Description

CITICIC is the casting & forging centre in central-south China, possessing 50t electric arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so on. We can pour 350t liquid metal 1 time and yields a lot more than 200,000t of substantial top quality liquid metal and can generate the higher top quality steel of more than 260 steel grades such as carbon steel, structural alloy steel and the structural steel, refractory metal and stainless steel of unique prerequisite. The maximum fat of casting, gray casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t individually.

 

Functions:

Module Variety: ten Module to 70 Module.

Diameter: Min 800mm to16000 mm.

Fat: Max 120 MT single piece.

A few diverse types: Fabricated steel – cast ring – rolled plate

Requirements / Certificates: • UNI EN ISO • AWS • ASTM • ASME • DIN

 

 

Rewards:

– Products with Customers’ Designs

– Robust Machining & Heat Therapy Abilities

– Rigid High quality Manage

– Prompt Shipping

– Knowledge in Cooperation with CZPT five hundred Organizations

 

Procedure:

Forging / Casting

Normalizing & Tempering-Evidence Machining

Quenching & Tempering

Finish Machining (Tooth Grinding)

 

 

We can provide you in different procedure conditions options for Several Conclude Marketplaces and Apps

–Mining

–Metallurgy

–Electricity Era

–Sugar

–Cement Plant

–Port Equipment

–Oil and organic

–Papermaking

–OEM gear circumstance

–Basic Industrial

 

 

Specifications Of Equipment:

No.

Product

Description

one

Diameter

≤15m

2

Module

≤45

three

Material

Cast Alloy Metal, Solid Carbon Steel, Solid Alloy Metal, Forged Carbon Steel

four

Composition From

Integrated, Half to Fifty percent, Four Parts and A lot more Items

     

5

Heat Treatment

Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering

     

6

Tooth Form

Annular Gear, Outer Gear Ring

seven

Regular

ISO, EN, DIN, AISI, ASTM, JIS, IS, GB

 

Inspection And Examination Define Of Girth Gear:

No.

Item

Inspection Region

Acceptance Standards

Inspection Phase

Certificates

1

Chemical 
Composition

Sample

Material Necessity

When Smelting
After Warmth Remedy

Chemical Composition 
Report

2

Mechanical
Houses

Sample (Take a look at Bar on the Equipment Physique)

Complex Necessity

Following Warmth Treatment

Mechanical Properties 
Report

3

Heat 
Therapy

Complete Human body

Producing Regular

During Heat Treatment method

Warmth Treatment Report
Curves of Heat 
Treatment

4

Hardness 
Check

Tooth Area, 3 Details Per 90°

Technical Prerequisite

Following Heat Treatment method

Hardness Teat Report

After Semi Finish 
Machining

         

five

Dimension 
Inspection

Entire Human body

Drawing

Soon after Semi Complete

Machining

Dimension Inspection 
Report

Complete Machining

         

six

Magnetic Electricity Examination (MT)

Tooth Floor

Agreed Common

Soon after End Gear 
Hobbing

MT Report

seven

UT

Spokes Elements

Agreed Normal

Following Rough Machining

UT Report

Right after Welded

         

Soon after Semi Finish 
Machining

         

eight

PT

Defect Location

No Defect Indicated

Following Digging
Following Welded

PT File

nine

Mark Inspection

Complete Entire body

Producing Common

Final Inspection

Images

10

Physical appearance Inspection

Whole Physique

CIC’s Necessity

Before Packing (Ultimate Inspection)

 

eleven

Anti-rust 
Inspection

Complete Body

Agreed Anti-rust Agent

Before Packing

Pictures

12

Packing 
Inspection

Entire Physique

Agreed Packing Kind

For the duration of Packing

Images

 

Amenities For Production Gear Ring:

No

Product

Description

one

Smelting & Casting Functionality

40t, 50t, 80t Sequence AC Electrical Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Sequence VD / VOD Furnace
20×18m Big Pouring Facility

We can pour 900t refining liquid steel 1 time, and obtain vacuum poured 600t metal ingots.

We can generate the substantial top quality metal of far more than 260 metal grades as carbon metal, structural alloy steel and the structural metal, refractory steel and stainless metal of specific need. 

The optimum fat of casting steel, gray casting, graphite forged iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.

two

Forging Functionality

The only 1 in the word, the most technologically superior and the largest 
specification18500t Oil Press, equipped with 750t.m forging operation device
8400t H2o Press
3150t Water Push
1600t H2o Push
Φ5m Higher Precision Ring Mill (Germany)
Φ12m Higher Precision Ring Mil
We can roll rings of diverse sections of carbon metal, alloy metal, higher temperature alloy metal and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. 
Max. Diameter of rolled ring will be 12m.

3

Heat Remedy Ability

9×9×15m, 8×8×12m, 6×6×15m, 15×16×6.5m, 16×20×6m, 7×7×17m Sequence Warmth CZPT and Warmth Treatment Furnaces

φ2.0×30m, φ3.0×5.0m Sequence Warmth Treatment method Furnaces
φ5.0×2.5m, φ3.2×1.5m, φ3.0×5.0m, φ2.0×5m Collection Carburizing Furnaces &
Nitriding Furnaces & Quenching Bathes
φ2.0×30m Nicely Variety CNC Electrical Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
Double-frequency and Double-place Quenching Lathe of Pinion Shaft

4

Machining Capability

one. ≥5m CNC Hefty Obligation Vertical Lathes

12m CNC Double-column Vertical Lathe
10m CNC Double-column Vertical Lathe
10m CNC Solitary-column Vertical Lathe
six.3m Large Obligation Vertical Lathe
5m CNC Hefty Responsibility Vertical Lathe

 

two. ≥5m Vertical Equipment Hobbing Machines
15m CNC Vertical Equipment Hobbing Machine
10m Equipment Hobbing Machine
8m Gear Hobbing Device
5m Equipment Hobbing Equipment
3m Gear Hobbing Machining

 

three. Imported High-precision Gear Grinding Devices
.8m~3.5m CNC Molding Gear Grinding Devices

 

4. Big Unexciting & Milling Devices
220 CNC Ground-mounted Boring & Milling Device
two hundred CNC Ground-mounted Unexciting & Milling Machine
160 CNC Ground-mounted Unexciting & Milling Machine

 

The ideal transmission decision is when substantial transmission reduction is required. A worm gear is comparable to a helical gear with a throat cut to increase the outer diameter of the wheel. The throat enables the worm equipment to wrap completely all around the threads of the worm. By chopping the threads on the worm relatively than the teeth, and by altering the variety of threads, distinct ratios can be reached without modifying the mounting arrangement. A unique feature of worm gears and worm equipment assemblies is their potential to avoid reverse rotation.
Worm gears are appropriate angle drives that supply huge equipment ratios with reasonably quick centre-to-center distances from 1/4″ to eleven”. When appropriately installed and lubricated, they serve as the quietest, smoothest-managing equipment sort. Since worm equipment drives can obtain higher gear ratios, highest reduction can be attained in a more compact area than numerous other kinds of gear drives. The worm and worm gear run at a 90° angle on non-intersecting axes.

China manufacturer Cast Iron Cement Kiln Girth Gear for Ball Mill     with Free Design Custom