China best CNC Machining Auto Spare Parts Car Accessories Worm Shaft Gears with high quality

Product Description

CNC Machining Auto Spare Parts Car Accessories Worm Shaft Gears
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Basic Information:

Manufacture HangZhou CHINAMFG Hardware products Co., Ltd
Professional team  over 5 years experience in metal fabrication
Part Size According to customer requirements
Material Tungsten Carbide,Stainless steel,Aluminum Alloy,Brass Alloy,Carbon Steel / Die Steel / Spring Steel etc
Tolerance can be +/-0.001mm,high accuracy
Axiality  0.002mm
Roundness 0.015mm
Surface roughness Ra 0.571mm
straightness 0.002mm
Hardness HRC20-94
Payment Term T/T, Western Union, PayPal
Surface Mirro polished,Technical Polished,Mold Tech texture, Nitriding ,plating ,VDI texture ect
Delivery 7-15 days after payment
Shipment Air shipment
QC System 100% inspection before shipment
Equipment  CNC lathe, CNC machining,Automatic  lathe,Grinder, Drilling Machines,  
surface grinder, table lathe, parks machine ect
QC System 100% inspection before shipment
Cavity Single-cavity ,Multi-cavity
MOQ 1pcs
DRW Format DWG, PDF, STEP, DRW, etc…
Trade Terms EXW
Transport Package Full consideration of practical situation: foam/wooden box, anti-rust paper,carton
 small box and carton, etc.
Delivery way DHL,UPS,FEDEX
Supply Capability 20000 pieces/Month
Our Advantages Reliable Quality
Competitive Price
High precision, high quality, tight tolerance
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
  For more information please contact us.

About Us:
HangZhou CHINAMFG Hardware products Co., Ltd. is located in HangZhou City, ZheJiang Province of China. We has extremely convenient transportation conditions. 

Established in 2014, our company now covers an area of more than8000 square meters, and have over 100 full time employees. 
We are a professional manufacturer and have 5 years experience in precisely manufacturing and processing machinery parts and components, especially precision CNC machined items. 
We has over 120 units of manufacturing equipments, including CNC lathes, machine centers, grinding machines, etc. We can provide precision machining services, such as CNC milling, turning, drilling, tapping, stamping, anodizing, knurling, die casting, sand casting, and forging. 
We can machine many kinds of materials, including carbon steel, stainless steel, aluminum, brass, bronze, Iron, plastic, etc. 
With advanced technology support and management concepts, CHINAMFG has developed steadily and quickly. Since establishment, we have been cooperating with many domestic and overseas enterprises. Most of our products are shipped to international clients. At present, we have long-term clients from USA, Europe, Middle East, Africa, Japan and Korea. With first-class technology, competitive pricing, superior quality, dependable on-time delivery, and outstanding customer service, we have won the full recognition and high appreciation from our clients. 

Surface finish :

FAQ:
Q1: Are you a trading company or manufacturer?
A1: We are factory.
Q2: Where is your factory?
A2: We locate in Changan, ZheJiang , China
Q3: What is your main products?
A3: OEM and ODM metal and plastic products are our main business, they include cast iron, alloy, aluminum, steel, stainless steel, nylon, acrylics, plastic and all kinds of material custom-made.
Q4: How about your equipments?
A4: We equip CNC processing center, big-sized NC milling machine, NC milling & drilling machine, automatic lathe, diverse NC turning machine, bending machine, wire cutting machine, argon arc welding machine and so on.
Q5: Do you offer sample?
A5: As OEM and ODM are custom-made, sample is necessary to make for check. For other products, stock samples are genuine to send free for examine.
Q6: What is your MOQ?
A6: Our MOQ is 1 piece, we can finish the quantity as your need.

 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Machining
Material: Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
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worm gear

Can worm gears be used in precision manufacturing equipment?

Yes, worm gears can be used in precision manufacturing equipment. Here’s a detailed explanation of their use in precision manufacturing:

1. Precision Motion Control: Worm gears can provide precise motion control in manufacturing equipment. Their design allows for high gear ratios, which enables fine adjustments and precise positioning. This is particularly useful in applications where accurate and repeatable movement is required, such as CNC machines, robotic arms, and coordinate measuring machines (CMMs).

2. Load Holding and Backdriving Prevention: Worm gears have a self-locking characteristic, meaning they can hold loads in position without the need for additional brakes or clutches. This feature is advantageous in precision manufacturing equipment where holding a position is critical. The self-locking property also helps prevent backdriving, ensuring stability and accuracy during operation.

3. Compact Design: Worm gears have a compact design, which can be beneficial in space-constrained manufacturing equipment. Their worm and worm wheel configuration allows for a compact footprint, making them suitable for applications where size limitations exist.

4. High Torque Transmission: Worm gears can transmit high torque, making them suitable for heavy-duty precision manufacturing equipment. The meshing of the worm and worm wheel generates a large contact area, enabling efficient power transfer and load handling capabilities.

5. Reduced Noise and Vibration: Worm gears operate with a sliding motion rather than a rolling motion, resulting in reduced noise and vibration levels. This characteristic is advantageous in precision manufacturing equipment, as it helps maintain a quieter working environment and minimizes potential disturbances that could affect the precision of the manufacturing process.

6. Lubrication and Maintenance: Proper lubrication is crucial for the efficient and reliable operation of worm gears in precision manufacturing equipment. Lubricants help reduce friction and wear between the gear teeth, ensuring smooth and accurate motion. Regular maintenance and lubrication schedules should be followed to optimize gear performance and extend their service life.

While worm gears offer several advantages in precision manufacturing equipment, it’s important to consider the specific requirements of the application. Factors such as gear ratio, efficiency, backlash, and operating conditions should be carefully evaluated to ensure that worm gears are the appropriate choice for achieving the desired precision and performance.

Overall, worm gears can be successfully utilized in precision manufacturing equipment, providing precise motion control, load holding capabilities, compactness, and high torque transmission. When properly selected, installed, and maintained, worm gears can contribute to the accuracy, reliability, and efficiency of precision manufacturing processes.

worm gear

How do you address noise and vibration issues in a worm gear system?

Noise and vibration issues can arise in a worm gear system due to various factors such as misalignment, improper lubrication, gear wear, or resonance. Addressing these issues is important to ensure smooth and quiet operation of the system. Here’s a detailed explanation of how to address noise and vibration issues in a worm gear system:

1. Misalignment correction: Misalignment between the worm and the worm wheel can cause noise and vibration. Ensuring proper alignment of the gears by adjusting their positions and alignment tolerances can help reduce these issues. Precise alignment minimizes tooth contact errors and improves the meshing efficiency, resulting in reduced noise and vibration levels.

2. Lubrication optimization: Inadequate or improper lubrication can lead to increased friction and wear, resulting in noise and vibration. Using the correct lubricant with the appropriate viscosity and additives, and ensuring proper lubrication intervals, can help reduce friction and dampen vibrations. Regular lubricant analysis and replenishment can also prevent excessive wear and maintain optimal performance.

3. Gear inspection and replacement: Wear and damage to the gear teeth can contribute to noise and vibration problems. Regular inspection of the worm gear system allows for early detection of any worn or damaged teeth. Timely replacement of worn gears or damaged components helps maintain the integrity of the gear mesh and reduces noise and vibration levels.

4. Noise reduction measures: Various noise reduction measures can be implemented to minimize noise in a worm gear system. These include using noise-dampening materials or coatings, adding sound insulation or vibration-absorbing pads to the housing, and incorporating noise-reducing features in the gear design, such as profile modifications or helical teeth. These measures help attenuate noise and vibration transmission and improve overall system performance.

5. Resonance mitigation: Resonance, which occurs when the natural frequency of the system matches the excitation frequency, can amplify noise and vibration. To mitigate resonance, design modifications such as changing gear stiffness, altering the system’s natural frequencies, or adding damping elements can be considered. Analytical tools like finite element analysis (FEA) can help identify resonant frequencies and guide the design changes to reduce vibration and noise.

6. Isolation and damping: Isolation and damping techniques can be employed to minimize noise and vibration transmission to the surrounding structures. This can involve using resilient mounts or isolators to separate the gear system from the rest of the equipment or incorporating damping materials or devices within the gear housing to absorb vibrations and reduce noise propagation.

7. Tightening and securing: Loose or improperly tightened components can generate noise and vibration. Ensuring that all fasteners, bearings, and other components are properly tightened and secured eliminates sources of vibration and reduces noise. Regular inspections and maintenance should include checking for loose or worn-out parts and addressing them promptly.

Addressing noise and vibration issues in a worm gear system often requires a systematic approach that considers multiple factors. The specific measures employed may vary depending on the nature of the problem, the operating conditions, and the desired performance objectives. Collaborating with experts in gear design, vibration analysis, or noise control can be beneficial in identifying and implementing effective solutions.

worm gear

What are the benefits of using a worm gear mechanism?

Using a worm gear mechanism offers several benefits in various applications. Here are some of the advantages:

  • High Gear Reduction: Worm gears provide high gear reduction ratios, allowing for significant speed reduction and torque multiplication. This makes them suitable for applications where a small input speed or high torque output is required.
  • Compact Design: Worm gears have a compact design, with the worm and worm wheel positioned at right angles to each other. This makes them space-efficient and suitable for applications where size and weight limitations exist.
  • Self-Locking: Worm gears exhibit a self-locking characteristic due to the angle of the worm’s helical thread. This means that the worm can drive the worm wheel, but the reverse is not true. The self-locking feature allows worm gears to hold position without additional braking mechanisms, making them suitable for applications that require mechanical holding or braking capabilities.
  • Quiet Operation: Worm gear mechanisms are known for their quiet operation. The helical nature of the worm’s thread and the meshing with the worm wheel teeth help reduce noise and vibration, resulting in smoother and quieter performance.
  • Shock Load Resistance: Worm gears are capable of handling moderate to high shock loads due to their inherent design. The sliding action between the worm and worm wheel allows the gear system to absorb and distribute sudden impacts and loads effectively.
  • Versatile Mounting Options: Worm gears can be mounted in various orientations, including horizontal, vertical, and inclined positions, providing flexibility in design and installation.
  • High Torque Transmission: The design of worm gears allows for efficient transmission of high torque. This makes them suitable for applications that require heavy-duty torque requirements, such as lifting mechanisms, conveyor systems, and machine tools.
  • Simple Lubrication: Worm gears typically require lubrication to reduce friction and wear. However, compared to some other gear types, worm gears have relatively simple lubrication requirements due to the sliding action between the worm and worm wheel. Proper lubrication helps extend the lifespan of the gear system and maintain its performance.

These benefits make worm gear mechanisms well-suited for a wide range of applications, including automotive systems, industrial machinery, elevators, robotics, and more. However, it’s important to consider the specific requirements and limitations of each application to ensure the optimal use of worm gears.

China best CNC Machining Auto Spare Parts Car Accessories Worm Shaft Gears with high qualityChina best CNC Machining Auto Spare Parts Car Accessories Worm Shaft Gears with high quality
editor by CX 2023-11-01